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G0632 16" x 42" Variable Speed Wood Lathe

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Safety

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Содержание G0632

Страница 1: ...LY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC TS8724 PRINTED IN CHINA MODEL G0632 16 X 42 VARIABLE SPEED WOOD LATHE OWNER S MANUAL ...

Страница 2: ... ...

Страница 3: ...ock 19 Adjusting Tailstock 20 Adjusting Tool Rest 21 Installing Removing Headstock Center 22 Installing Removing Tailstock Center 23 Headstock Faceplate 24 Changing Speed Ranges 25 Indexing 27 Selecting Turning Tools 28 Spindle Turning 29 Faceplate Turning 32 Outboard Turning 33 Sanding Finishing 33 SECTION 5 ACCESSORIES 34 SECTION 6 MAINTENANCE 36 Schedule 36 Cleaning 36 Lathe Bed 36 Lubrication ...

Страница 4: ... no obligation on the part of Grizzly For your convenience we always keep current Grizzly manuals available on our website at www grizzly com Any updates to your machine will be reflected in these manuals as soon as they are complete Visit our site often to check for the lat est updates to this manual If you have any comments regarding this manual please write to us at the address below Grizzly In...

Страница 5: ...G0632 16 x 42 Variable Speed Wood Lathe 3 Customer Service 570 546 9663 To Order Call 800 523 4777 Fax 800 438 5901 Machine Data Sheet Machine Data Sheet ...

Страница 6: ... 4 G0632 16 x 42 Variable Speed Wood Lathe ...

Страница 7: ...Tailstock Handwheel B Tailstock Quill C Headstock D Headstock Lock Handle E Tool Rest F Tool Rest Base G Tailstock Lock Handle H Tailstock I Tailstock Quill Lock Handle J Tool Rest Lock Handle K Tool Rest Base Lock Handle L Lathe Bed M Supporting Leg Identification C D E F L K J M A B I G H ...

Страница 8: ...or Wiring Junction Box C Spindle Handwheel D Spindle Handwheel Safety Cover E Frequency Inverter F Spindle Lock G Front Belt Access Panel H Control Panel I Indexing Pin Holes J Face Plate K Headstock Rotation Lock L Motor Tensioning Handle M Motor Mount Cap Screw A B C D E F G H J L K I M ...

Страница 9: ...ed in Rotate clockwise to let it pop out and reconnect power to the motor D REV FWD Switch Used to reverse the spindle direction E Variable Speed Dial Varies the spindle speed from 0 RPM s to the upper limit for the selected RPM range NOTICE The frequency inverter controls on the rear of the headstock have no effect on the oper ation of the lathe Opening the frequency inverter will void the lathe ...

Страница 10: ... 8 G0632 16 x 42 Variable Speed Wood Lathe Safety ...

Страница 11: ...G0632 16 x 42 Variable Speed Wood Lathe 9 ...

Страница 12: ...adequate clear ance for the full rotation of the workpiece 5 ADJUSTING TOOL REST Adjust tool rest to provide proper support for the turning tool you will be using Test tool rest clear ance by rotating workpiece by hand before turning lathe ON 6 TURNING SPEED Select the correct turn ing speed for your work and allow the lathe to gain full speed before starting the opera tion 7 USING SHARP CHISELS K...

Страница 13: ...ne to a dedicated and grounded circuit that is rated for the amperage and phase given below Never replace a circuit breaker on an existing circuit with one of higher amperage without consulting a qualiﬁed electri cian to ensure compliance with wiring codes If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared circuit consult a qualified electrician 2...

Страница 14: ...Rags As Needed Items Needed for Setup Read and understand the rest of the instructions contained in this SETUP section before moving and assembling the lathe The Model G0632 was carefully packed when it left our warehouse If you discover the machine is damaged after you have signed for delivery please immediately call Customer Service at 570 546 9663 for advice Save the containers and all packing ...

Страница 15: ...hes 3 4 8mm 1 Ea H Knockout Tool 1 I Indexing Pin 1 J Hardware not shown Cap Screws M10 1 5 x 25 8 Lock Washers 10mm 8 If any nonproprietary parts are missing e g a nut or a washer we will gladly replace them or for the sake of expediency replacements can be obtained at your local hardware store B C D E F G H NOTICE Some hardware fasteners on the inventory list may arrive pre installed Check mount...

Страница 16: ... 14 G0632 16 x 42 Variable Speed Wood Lathe Hardware Recognition Chart ...

Страница 17: ...r if it is hardwired to the power source Consult with your electrician to ensure compliance with local codes Figure 9 Typical mounting fasteners for concrete floors NOTICE Anchor studs are stronger and more per manent alternatives to lag shield anchors however they will stick out of the floor which may cause a tripping hazard if you decide to move your machine Generally you can either bolt your ma...

Страница 18: ...export grease and it s much safer to work around than nasty solvents Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery DO NOT use these products to clean the machinery Manycleaningsolventsare toxic if inhaled Minimize your risk by only using these products in a well ventilated area Clean Up Assembly To assemble your lathe 1 Stand the rig...

Страница 19: ...not tighten the top hex nut yet Repeat Steps 5 6 on the other legs Figure 14 Machine feet installed 7 Place a level on the lathe bed and make nec essary adjustments so that the bed is level from side to side and front to back If you are using the machine feet adjust the top and bottom hex nuts on each leg to level the bed then tighten the hex nuts to secure these adjustments If you are bolting you...

Страница 20: ...rect strange or unusual noises or vibrations before operating the machine further Always disconnect the machine from power when investigating or correcting potential problems 6 Press the REV FWD switch to the center neutral position to stop the machine and push in the EMERGENCY stop button 7 WITHOUT resetting the EMERGENCY stop button press the press the REV FWD switch to FWD The machine should no...

Страница 21: ...oned anywhere along the lathe bed and swiveled 360 To position the headstock along the length of the lathe bed 1 DISCONNECT THE LATHE FROM THE POWER SOURCE 2 Loosen the headstock lock handle see Figure 17 Figure 17 Headstock lock handle 3 Slide the headstock to the desired location on the bed and use the headstock lock handle to secure the headstock in position Note The large clamping hex nut unde...

Страница 22: ...ailstock The tailstock is equipped with a cam action clamping system to secure it to the lathe bed When the lever is tightened a locking plate lifts up underneath the bed and secures the tailstock in place To position the tailstock along the length of the bed 1 Loosen the tailstock lock handle and move the tailstock to the desired position along the bed see Figure 19 Figure 19 Tailstock lock handl...

Страница 23: ...1 Adjusting Tool Rest The tool rest base is equipped with a cam action clamping system to secure it to the lathe bed When the tool rest base lock handle is tightened a locking plate lifts up and secures the tool rest assembly to the bed The tool rest can also be positioned and locked at a specific angle or height To position the tool rest assembly along the length of the lathe bed 1 Loosen the too...

Страница 24: ...ng to pull it out by hand a properly installed center will not pull easily To remove the headstock center with the knockout tool 1 DISCONNECT THE LATHE FROM THE POWER SOURCE 2 Hold a clean rag under the spindle or wear a glove to catch the center when you remove it 3 Insert the knockout tool through the outbound end of the spindle and firmly tap the center catching it as it falls see Figure 23 Hea...

Страница 25: ...ll keyway see Figure 25 to ensure that the tailstock center and quill will not freely rotate under load Figure 25 Quill lock handle aligned with quill keyway Quill Keyway Quill Lock Handle Tailstock Center 6 Secure the quill in place by re tightening the quill lock handle To remove the center from the tailstock quill 1 Loosen the quill lock handle 2 Hold a clean rag under the spindle or wear a glo...

Страница 26: ...de diam eter of the faceplate to secure it to the spindle see Figure 27 To prevent the faceplate and workpiece separating from the spindle during opera tion the headstock faceplate MUST be firmly threaded onto the spindle and secured in place by fully tightening the three faceplate set screws If these instructions are not properly performed serious personal injury could occur Note To remove the he...

Страница 27: ...he motor mount cap screw just under the motor tensioning handle see Figure 30 Changing Speed Ranges Figure 29 Belt access panel removed Figure 30 Motor tensioning handle and motor mount cap screw Motor Mount Cap Screw Motor Tensioning Handle Diameter of Work piece Roughing RPM General Cutting RPM Finishing RPM Under 2 1520 3200 3200 2 4 760 1600 2480 4 6 510 1080 1650 6 8 380 810 1240 8 10 300 650...

Страница 28: ...lways choose the correct speed for your particular turning project As a general rule the larger the workpiece diameter the slow er the speed Always start the lathe on slow speed Failure to heed this warning could lead to serious personal injury 7 Apply downward pressure on the motor ten sioning handle to properly tension the drive belt and re tighten the motor mount cap screw Note When properly te...

Страница 29: ...e layout and other auxiliary operations that require equal distances around the workpiece circumfer ence such as clock faces or inlays By inserting the indexing pin into one of the three outer indexes of the Model G0632 spindle hous ing and engaging one of the eight inner indexes in the spindle the workpiece can be positioned to one of 24 equal points see Figure 33 Always disconnect the lathe from...

Страница 30: ... ground with one side higher than the other usually at an angle of 20 40 Figure 36 Example of a skew chisel Scrapers Typically used where access for other tools is limited such as hollowing oper ations This is a flat double ground tool that comes in a variety of profiles round nose spear point square nose etc to match many different contours Figure 37 Example of a round nose scraper Parting Tools ...

Страница 31: ...orner across the end of the workpiece see Figure 40 Spindle Turning Make sure the headstock and tailstock cen ters are properly aligned before beginning any turning operation See Aligning Centers on Page 38 for additional instructions on this procedure Failure to observe this warn ing could result in the workpiece being thrown from the lathe resulting in serious personal injury 2 Using a wood mall...

Страница 32: ... center mark then lock the tailstock in this position 10 Loosen the quill lock handle and rotate the tailstock handwheel to push the live center into the workpiece at least a 1 4 Do not press the workpiece too firmly with the tailstock or the bearings will bind and overheat Likewise do not adjust too loosely or the workpiece will spin off the lathe Use good reason and care otherwise serious person...

Страница 33: ...correct techniques for each tool you will use If you are unsure about how to use the lathe tools read books or magazines about lathe techniques and seek training from experienced and knowledgeable lathe users Keep the lathe tool resting on the tool rest the ENTIRE time that it is in contact with workpiece or when preparing to make contact between lathe tool and workpiece Otherwise the spinning wor...

Страница 34: ...aceplate on Page 23 for faceplate mount ing instructions If wood screws cannot be placed in the workpiece then the faceplate can be mounted on a backing block that is glued to the workpiece To mount your workpiece to a backing block 1 Make the backing block from a piece of scrap wood that is flat on both sides 2 Locate and mark the center of both the workpiece and backing block 3 Drill a 1 4 hole ...

Страница 35: ...removing it from the lathe see Figure 47 Figure 47 Typical sanding operation Note Whenever sanding or finishing move the tool rest holder out of the way to increase per sonal safety and gain adequate working room Keep the lathe tool resting on a tool rest the ENTIRE time that it is in contact with workpiece or when preparing to make con tact between lathe tool and workpiece Otherwise the spinning ...

Страница 36: ...hreaded insert required for mounting Figure 49 Model G1082 4 Jaw Chuck H9586 Lathe Fundamentals With more than 300 color photos this fourth authoritative Popular Mechanics Workshop tool book helps woodworkers take full advantage of this most essential piece of equipment No guide will give them a better start 192 pages Figure 50 Model H9586 Lathe Fundamentals guide book Figure 51 Robert Sorby Stebc...

Страница 37: ...d wooden case and is very competitively priced Figure 53 Model G9863 8 PC Chisel Set H6204 Precision Drill Chuck 1 32 5 8 x JT 3 G1676 Drill Chuck Arbor MT 2 x JT 3 The best way to bore holes with your lathe Figure 54 Swan Neck Hollowing Tools H0507 20 Swan Neck Hollowing Tool H0508 24 Swan Neck Hollowing Tool An excellent choice for blind turning or undercut ting where reach is restricted H0507 i...

Страница 38: ...g Remove and debris or oily substances from the inside of the spindle and quill Cleaning Protect the unpainted cast iron lathe bed by wip ing it clean after every use this ensures mois ture from wood dust does not remain on the bare metal surfaces Keep your lathe bed rust free with regular appli cations of products like G96 Gun Treatment SLIPIT or Boeshield T 9 Lathe Bed Lubrication Always disconn...

Страница 39: ... fault 6 Machine is undersized for the task 7 Motor has overheated 8 Speed rotary switch at fault 9 Motor is at fault 1 Decrease feed rate cutting speed 2 Replace bad belt and re tension see Page 38 3 Correct motor wiring connections 4 Replace loose pulley 5 Test by rotating shaft rotational grinding loose shaft requires bearing replacement 6 Use sharp lathe bits and chisels reduce the feed rate d...

Страница 40: ...els grab or dig into workpiece 1 Tool rest set too low 2 Tool rest set too far from workpiece 3 Wrong chisel tool being used 4 Chisel tool dull 1 Set tool rest higher See Page 30 for how to prop erly set the tool rest height 2 Move the tool rest closer to the workpiece See Page 30 for the proper workpiece tool rest clear ance 3 Use the correct chisel tool educate yourself by reading books trade ma...

Страница 41: ...G0632 16 x 42 Variable Speed Wood Lathe 39 Service Performed Approximate Hours Of Use Service Log Date ...

Страница 42: ...ex bolts 4 Use a 3mm hex wrench to loosen the three set screws in the spindle handwheel and remove it from the spindle Figure 57 Spindle handwheel and belt access panels Side Belt Access Panel Front Belt Access Panel Figure 58 Headstock with spindle handwheel and belt access panels removed 5 Loosen the motor mount cap screw and secure the motor in the upper position see Changing Speed Ranges on Pa...

Страница 43: ...nel wiring shown from the back of the panel Figure 61 Model G0632 RPM sensor wiring Figure 60 Model G0632 motor junction box wiring RPM Readout Circuit Board Emergency Stop Button Variable Speed Control REV FWD Switch Electrical Components Figure 62 Model G0632 frequency inverter wiring RPM Sensor ...

Страница 44: ... 42 G0632 16 x 42 Variable Speed Wood Lathe Wiring Diagram Overview Figure 59 Page 39 Figure 61 Page 39 Figure 60 Page 39 Wiring Page 41 Figure 60 Page 39 Wiring Diagram ...

Страница 45: ...G0632 16 x 42 Variable Speed Wood Lathe 43 Inverter Wiring Frequency Inverter Wiring Diagram ...

Страница 46: ... 44 G0632 16 x 42 Variable Speed Wood Lathe Stand Bed Parts Breakdown ...

Страница 47: ...NING RING 18MM 20 P0632020 TAILSTOCK 6 PR07M EXT RETAINING RING 18MM 21 PSS04M SET SCREW M6 1 X 12 7 P0632007 TOOL REST BASE 22 P0632022 HANDWHEEL 8 P0632008 TOOL REST 23 PSB64M CAP SCREW M10 1 5 X 25 9 P0632009 TOOL REST LOCK LEVER 24 PLW06M LOCK WASHER 10MM 10 P0632010 TOOL REST BASE LOCK HANDLE 25 P0632025 CLAMP 11 P0632011 LIVE CENTER 26 PN29M HEX NUT M18 2 5 12 P0632012 QUILL 27 PN02M HEX NUT...

Страница 48: ... 46 G0632 16 x 42 Variable Speed Wood Lathe Headstock Parts Breakdown ...

Страница 49: ... POWER CORD 83 PS08M PHLP HD SCR M5 8 X 12 51 P0632051 MOTOR WIRING HARNESS 84 P0632084 FRONT BELT ACCESS PANEL 52 PS55M PHLP HD SCR M3 5 X 10 85 P0632085 VARIABLE SPEED KNOB 53 P0632053 STRAIN RELIEF 86 P0632086 VARIABLE SPEED CONTROL 54 P0632054 RIBBED BELT 180J6 87 P0632087 FWD REV SWITCH 55 PSS80M SET SCREW M8 1 25 X 15 88 P0632088 EMERGENCY STOP SWITCH 56 P0632056 SPINDLE PULLEY 90 P0632090 F...

Страница 50: ...izzly at 800 523 4777 or www grizzly com to order new labels REF PART DESCRIPTION REF PART DESCRIPTION 110 P0632110 MACHINE ID LABEL 116 PPAINT 1 GRIZZLY GREEN TOUCH UP PAINT 111 P0632111 READ MANUAL LABEL VERT 117 PLABEL 14 ELECTRICITY LABEL 112 P0632112 ENTANGLEMENT LABEL HORZ 118 P0632118 SPINDLE ENTANGLEMENT LABEL 113 P0632113 EYE LUNG LABEL HORZ 119 P0632119 SMALL INVERTER NOTICE LABEL 114 P0...

Страница 51: ...zly shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on th...

Страница 52: ... 50 G0632 16 x 42 Variable Speed Wood Lathe ...

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