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Содержание G0559

Страница 1: ...E w POWER FEEDS DIGITAL READOUT OWNER S MANUAL 8DENG I H EI B7 G 7N G OOAN C9JHIG 6A C8 WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY...

Страница 2: ...ERSONAL PROTECTIVE EQUIPMENT 4HE MANUFACTURER WILL NOT BE HELD LIABLE FOR INJURY OR PROPERTY DAMAGE FROM NEGLIGENCE IMPROPER TRAINING MACHINE MODIFICATIONS OR MISUSE 3OME DUST CREATED BY POWER SANDING...

Страница 3: ...N 4 OPERATIONS 23 DeZgVi dc HV Zin 7Vh X 8dcigdah IVWaZ BdkZbZci ZVY BdkZbZci GVb BdkZbZci HZii c He cYaZ HeZZY 9dlc ZZY 8dcigdah He cYaZ 7gV Z AdVY c JcadVY c Idda c SECTION 5 ACCESSORIES 36 SECTION...

Страница 4: ...Xdb Contact Info Functional Overview I Z kZgi XVa b aa h jhZY id gZbdkZ bViZg Va gdb V ldg e ZXZ jh c V gdiVi c idda i Vi h chZgiZY cid i Z he cYaZ d i Z ZVY l X XVc edh i dcZY c cZVgan Vcn Xdc jgVi...

Страница 5: ...Vad Zc Ldg A i H aZXig XVa 8VW cZi I Adc ijY cVa M 6m h EdlZg ZZY 7Vaa VcYaZ J KZgi XVa O 6m h A b i Hl iX K BVX cZ Bdjci c Ed ci L HeaVh EVc M 8dcigda EVcZa gZ Zg id Page 23 dg YZiV ah N 8gdhh N 6m h...

Страница 6: ...VYdji B A i c nZ 7dai C GVb D IjggZi GVb 8dcigdah E K DjiaZih F BV c EdlZg Hl iX G 8ddaVci Ejbe GZhZgkd g 6XXZhh H 8gdhh A b i Hl iX I 8gdhh A b i Hide J Adc ijY cVa EdlZg ZZY 7Vaa VcYaZ K 8gdhh 9 iVa...

Страница 7: ...XVi dc aZ i 6 7 A 8 A He cYaZ 7gV Z B He cYaZ 9 gZXi dc Hl iX C 9dlc ZZY GViZ HZaZXidg D Fj aa E He cYaZ CI F HVYYaZ AdX G aZkVi dc 8gVc HV Zin Hl iX H cZZ I DcZ H di D aZg J cZZ AdX K KZgi XVa Bdidg...

Страница 8: ...lectrical Switch Forward Reverse Switch Voltage 220V Recommended Breaker Size 20 amp Plug No Phase Converter G5845 Motors Main Type TEFC Induction Horsepower 5 HP Voltage 220V Prewired 220V Phase Thre...

Страница 9: ...tudinal Feeds Variable Feed Rate 0 140 RPM Quill Dia 3 935 in Quill Feed Rates 0 0015 0 003 0 006 in Table Info Table Length 54 in Table Width 12 in Table Thickness 4 in No Of T Slots 3 T Slots Width...

Страница 10: ...eed Cross Slide Power Feed Knee Power Feed DRO for X and Y Axis Coated Ways on X and Y Axis Meehanite Casting Variable Speed Chrome Plated Precision Ground Quill Selectable Resolution to 1 Micrometer...

Страница 11: ...NSTRUCTION ANUAL EFORE PERATING THIS ACHINE 4HE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDOUS CONDITIONS 4HIS MANUAL USES A SERIES OF SYMBOLS AND SIGNAL WORDS INTENDED T...

Страница 12: ...g ajWg XVi c VcY X Vc c VXXZhhdg Zh 352 5 2 3 2 0 7 2 22 4 9 2 53 29 3AFETY NSTRUCTIONS FOR ACHINERY 2 6 534 93 72 3 BV Z V VW i d X ZX c dg Znh VcY VY_jhi c lgZcX Zh WZ dgZ ijgc c bVX cZgn 2 0 243 2...

Страница 13: ...kZg deZgViZ i Z b aa l i YVbV ZY dg ldgc eVgih BV ciV c ndjg b aa c egdeZg ldg c XdcY i dc EZg dgb gdji cZ cheZX i dch VcY bV ciZcVcXZ egdbeian Eji VlVn VY_jhibZci iddah V iZg jhZ 11 DISCONNECT POWER...

Страница 14: ...V 3 Phase Operation Electrocution or fire could result if this machine is not installed to code You MUST ensure compliance by checking with a quali fied electrician Phase Converter Precaution I Z edlZ...

Страница 15: ...6h CZZYZY 8aZVc c HdakZci GV h 6h CZZYZY Items Needed for Placement Cleaning Ndjg bVX cZ lVh XVgZ jaan eVX V ZY dg hV Z igVchedgiVi dc GZbdkZ i Z eVX V c bViZg Vah gdb VgdjcY ndjg bVX cZ VcY cheZXi i...

Страница 16: ...Za E Zm LgZcX Zh bb VX F HXgZlYg kZgh HiVcYVgY E aa eh VX G 8adhZY cY LgZcX Zh VX H D a 7diiaZ I GZVg LVn 8dkZg J gdci LVn 8dkZg K 9 iVa GZVYdji L IddaWdm M aZkVi dc 8gVc VcYaZ N 9 iVa GZVYdji BVcjVa...

Страница 17: ...h I Z jceV ciZY hjg VXZh VgZ XdViZY l i V lVmn d a id egZkZci Xdggdh dc Yjg c h ebZci GZbdkZ i h egdiZXi kZ XdVi c l i V hdakZci XaZVcZg dg YZ gZVhZg hjX Vh h dlc c Figure 7 dg i dg dj XaZVc c hdbZ eV...

Страница 18: ...can GV hZ i Z b aa dcan Zcdj id XaZVg i Z h e e c eVaaZi VcY addg dWhiVXaZh i Z b aa i eh c dcZ Y gZXi dc adlZg i Z b aa id i Z gdjcY i Zc VY_jhi i Z gVb dg iVWaZ id WVaVcXZ i Z lZ i GZ i iZc Vaa adX...

Страница 19: ...ZkZa id bV Z hjgZ i Z iVWaZ h aZkZa H b WZilZZc i Z WVhZ VcY i Z addg Vh cZXZhhVgn id Vkd Y lVge c dg XgVX c i Z XVhi gdc WVhZ 6ai dj cdi gZfj gZY lZ gZXdbbZcY i Vi ndj bdjci ndjg cZl bVX cZ id i Z ad...

Страница 20: ...BdkZ i Z iVWaZ Vaa i Z lVn dglVgY i Zc gZbdkZ i Z XdkZg egdiZXi c i Z Y iVa gZVY dji hXVaZ dc i Z WVX d i Z iVWaZ hZZ Figure 13 5 HZXjgZ i Z gZVg lVn XdkZg id i Z gZVg d i Z hVYYaZ VcY id i Z Xdajbc l...

Страница 21: ...iVWaZ i h l aa eaj cid i Z ide X gZXZeiVXaZ dc i Z WVX d i Z Y iVa gZVYdji I Z gZbV c c XVWaZ l X h dg i Z Xgdhh ZZY hXVaZ eaj h cid i Z Wdiidb Y gZXZeiVXaZ 11 IV c XVgZ cdi id WZcY i Z e ch c i Z gZ...

Страница 22: ...dg Vhh hiVcXZ To test run the machine 1 BV Z hjgZ ndj jcYZghiVcY i Z hV Zin chigjX i dch Vi i Z WZ cc c d i Z bVcjVa VcY i Vi i Z bVX cZ h hZije egdeZgan 2 BV Z hjgZ Vaa iddah VcY dW_ZXih jhZY Yjg c h...

Страница 23: ...cal Cabinet Wiring Diagram dc Page 51 dg YZiV aZY c dgbVi dc 10 EgZhh i Z ZbZg ZcXn hide Wjiidc id ijgc i Z bVX cZ OFF i Zc lV i dg i Z he cYaZ id hide dc ih dlc 11 L I DJI gZhZii c i Z ZbZg ZcXn hide...

Страница 24: ...aZ Y gZXi dc hl iX dc i Z aZ i h YZ d i Z ZVY id ijgc i Z he cYaZ OFF 5 JhZ i Z he cYaZ Y gZXi dc hl iX id gZkZghZ i Z he cYaZ Y gZXi dc i Zc aZi i Z b aa gjc dg Vcdi Zg b cjiZh 6 Ijgc i Z he cYaZ OFF...

Страница 25: ...welry could get caught in machinery and cause serious personal injury Keep these items away from moving parts at all times to reduce this risk To reduce the risk of serious injury when using this mach...

Страница 26: ...tch HiVgih hideh VcY gZkZghZh i Z Y gZXi dc d he cYaZ gdiVi dc Table Movement I Z b aa iVWaZ Vh i gZZ eVi h d bdkZbZci hZZ Figure 24 Adc ijY cVa M Vm h XdcigdaaZY Wn i Z WVaa VcYaZh dg edlZg ZZY Xgdhh...

Страница 27: ...WaZh i Z jhZ d i Z kZgi XVa edlZg ZZY Always keep the table locked in place unless controlled movement is required for your operation Unexpected table movement dur ing operations could cause the cutte...

Страница 28: ...i Z Y gZXi dc X dhZc L Zc c i Z XZciZg edh i dc hideh bdkZbZci L Zc bdkZY id i Z g i _d h iVWaZ bdkZbZci E Direction Switch HZaZXih i Z Y gZXi dc d igVkZa VcY hideh bdkZbZci l Zc c i Z XZc iZg edh i...

Страница 29: ...c i Z Y gZXi dc hl iX id i Z YZh gZY Y gZXi dc d igVkZa 4 JhZ i Z edlZg hl iX id ijgc i Z edlZg ZZY ON bdkZ i Z ZZY _d hl iX id i Z aZ i id hiVgi iVWaZ bdkZbZci i Zc VY_jhi i Z heZZY Y Va dg i Z YZh g...

Страница 30: ...lock the head firmly in place after adjusting the tilt or rotation Unexpected movement of the head during operations could cause the cutter to bind with the workpiece which could result in personal in...

Страница 31: ...DB EDL G 2 AddhZc i Z djg adX c Wdaih ild dc Z i Zg h YZ d i Z gVb dc ide d i Z ijggZi hZZ Figure 35 3 BVcjVaan gdiViZ i Z gVb VgdjcY i Z Xdajbc id i Z YZh gZY edh i dc dc i Z gdiVi dc hXVaZ Note Take...

Страница 32: ...h 2 BZVhjgZ i Z Y VbZiZg d ndjg Xjii c idda c cX Zh 3 JhZ i Z daadl c dgbjaV id XVaXjaViZ i Z gZfj gZY he cYaZ heZZY GEB dg ndjg deZgV i dc Adjusting Spindle Speed 1 BV Z hjgZ i Z he cYaZ bdidg h ijgc...

Страница 33: ...ble speed sys tem Downfeed Controls I Z fj aa Ydlc ZZY bdkZbZci h XdcigdaaZY Wn i gZZ bZX Vc hbh I Z XdVghZ Ydlc ZZY VcYaZ i Z cZ Ydlc ZZY VcYl ZZa VcY i Z Vjid Ydlc ZZY hnhiZb Using the Coarse Downfe...

Страница 34: ...X Zh eZg gZkdaji dc d i Z he cYaZ EG Figure 43 6jid Ydlc ZZY gViZh B Downfeed Selector 8 Vc Zh Ydlc ZZY Xdcigda id bVcjVa Xdcigda l Zc c i Z dglVgY edh i dc VcY id Vjid Ydlc ZZY l Zc c i Z gZVg edh i...

Страница 35: ...hide edh i dc Note The downfeed direction pin has three positions 1 In for one direction 2 center for stop and 3 out for the other direction The direction of quill movement for the in and out position...

Страница 36: ...aZm W a in Tools Needed Qty LgZcX bb Loading Tooling 1 9 H8DCC 8I I B AA GDB EDL G 2 8aZVc Vcn YZWg h dg d an hjWhiVcXZh gdb i Z bVi c hjg VXZh d i Z CI idda daYZg VcY he cYaZ iVeZgh 3 6a c i Z he cYa...

Страница 37: ...i Z he cYaZ gdb gdiVi c 3 Hjeedgi i Z idda VcY daYZg l i dcZ VcY i Zc XdbeaZiZan jc i gZVY i Z YgVlWVg i Z idda daYZg YdZh cdi bbZY ViZan gZaZVhZ gdb i Z he cYaZ iVeZg l Zc i Z YgVlWVg h addhZcZY i g...

Страница 38: ...h hfjZZoZ dji gjcc c Yg ee c VcY cdc jbb c Figure 48 Eg bgdhZ 6gbdg EaViZ AjWg XVci I h h ddY hij jhZ i dc bn aVi Zh Vi dbZ S Balolia President H8368 Electric Power Drawbar GZYjXZ ndjg idda X Vc c i b...

Страница 39: ...flective Glasses T20456 Dakura Clear Safety Glasses H0736 Shop Fox Safety Glasses I ZhZ aVhhZh bZZi 6CH O heZX XV i dch 7jn ZmigVh dg k h idgh dg ZbeadnZZh Ndj XVc i WZ idd XVgZ ja l i h de hV Zin Fig...

Страница 40: ...5 x 7 Tilt Table G5759 7 x 10 Tilt Table HZi ndjg ldg Vi Vcn Vc aZ gdb id l i i ZhZ hijgYn I ai IVWaZh ZVkn Yjin XdchigjXi dc cXajYZh I hadih ild adX c hXgZlh VcY egZX h dc WVhZ l i V hXVaZ Figure 57...

Страница 41: ...0 Hours of Operation AjWg XViZ i Z adc ijY cVa VcY Xgdhh edlZg ZZY ZVg c Page 41 8 Vc Z i Z XddaVci Page 43 Note This maintenance schedule is based on average usage Adjust the maintenance schedule to...

Страница 42: ...nable lubrication practices as outlined in this manual for your mill Failure to do so could lead to premature failure of your mill and will void the warranty One Shot Oiler Lubricant Frequency Qty HD...

Страница 43: ...ZgVa he g ih id l eZ VlVn i Z daY ajWg XVci VcY Wj ai je g bZ i Zc Wgjh V i c XdVi d gZVhZ dc i Z WZkZa ZVgh hZZ Figure 63 Longitudinal Cross Power Feed Gearing Lubricant Frequency Qty CA gZVhZ kZgn d...

Страница 44: ...i cZXZhhVgn Tools Needed Qty E aa eh HXgZlYg kZg Checking Adding Coolant 1 9 H8DCC 8I I B AA GDB EDL G 2 GZbdkZ i Z XddaVci gZhZgkd g VXXZhh eVcZa dc i Z gZVg d i Z Xdajbc Vh h dlc c Figure 65 3 JhZ...

Страница 45: ...oolant I Z XddaVci gZhZgkd g d ndjg b aa daYh Veegdm bViZan Vaadch a iZgh d aj Y LZ gZX dbbZcY X Vc c i Z XddaVci ZkZgn djgh d deZgVi dc dg hddcZg i YZkZadeh Vc jceaZVhVci dYdg Tools Needed Qty E aa e...

Страница 46: ...Vi Vjai JhZ hbVaaZg h Vge idda c 0 gZYjXZ i Z ZZY gViZ0 gZYjXZ i Z he cYaZ GEB0 jhZ XddaVci a b cViZ ldg e ZXZ W cY c 0 jhZ k hZ dg XaVbeh Vh gZfj gZY dg ldg e ZXZ Va cbZci Xdcigda JhZ h Vge VcY XdggZ...

Страница 47: ...i bdkZbZci dg i Z deZgVi dc 8 ZX i Vi XaVbe c h i i VcY hj X Zci dg i Z deZgVi dc0 bV Z hjgZ b aa k hZ h i i id iVWaZ HZXjgZ idda c 0 gZeaVXZ YVbV ZY JhZ XdggZXi he cYaZ GEB VcY ZZY gViZ Page 30 6Y_jh...

Страница 48: ...hiVi dcVgn VcY bdk c hjg VXZh I Z hVYYaZ VcY cZZ VkZ V W dc Wdi h YZh d i Z YZk XZ I ZgZ VgZ ild VY_jhibZci hXgZlh dcZ dc ZVX ZcY d ZVX W i Vi bdkZ i Z iVeZgZY W WVX VcY dgi cXgZVh c dg YZXgZVh c g Xi...

Страница 49: ...ure 70 5 8VgZ jaan ha YZ i Z edlZg ZZY jc i d i Z aZVYhXgZl VcY aVn i Vh YZ i Zc gZbdkZ i Z gdci XdkZg 6 AddhZc i Z ild XVe hXgZlh dc i Z aZVYhXgZl cji h dlc c Figure 71 i Zc gdiViZ i Z VY_jhibZci eaV...

Страница 50: ...are unsure about the wiring codes in your area or you plan to connect your machine to a shared cir cuit consult a qualified electrician 3 GROUNDED CIRCUIT aZXigdXji dc dg gZ XdjaY gZhjai i Z bVX cZ h...

Страница 51: ...KZgi XVa A b i Hl iX Zh 8dcigda EVcZa 8ddaVci Ejbe KZgi XVa 8gVc HV Zin Hl iX KZgi XVa Bdidg aZXig XVa 8VW cZi He cYaZ Bdidg 9 iVa GZVYdji B A J I H G F D E C A B C D E F G H I J Wiring Diagrams A Pa...

Страница 52: ...m B aa c BVX cZ READ ELECTRICAL SAFETY ON PAGE 48 Electrical Cabinet Wiring Figure 73 aZXig XVa XVW cZi l g c l g c Y V gVb dc Pages 51 52...

Страница 53: ...hZ M M FU2 6 jhZ FU3 6 jhZ EdlZg AVbe K DjiaZih QS BV c EdlZg Hl iX K K K K K K K K TC IgVch dgbZg A J K A L G L K J H I A A A DI gdjcY DI G H I 220 VAC 15 20 PLUG as recommended gdjcY di di di J K L...

Страница 54: ...H a c H E A A A C8 6 I I I 6 KM 4 8dciVXidg H a c H E A A A C8 6 I I I 6 QM2 9Za m 9O QM1 DkZgadVY GZaVn 9Za m 9O A A A I I I FU1 6 jhZ M M FU2 6 jhZ FU3 6 jhZ EdlZg AVbe K DjiaZih QS BV c EdlZg Hl iX...

Страница 55: ...ms Eb V W afad J I I I L I I I K I I I L K J N L M K O J HWdf US afad 5aa S f Bg_b Figure 74 He cYaZ bdidg l g c Id 9 gZXi dc Hl iX Page 54 Figure 75 KZgi XVa bdidg l g c Figure 76 8ddaVci ejbe l g c...

Страница 56: ...on Switch I H G L J K KZgi XVa Je 7jiidc 8ddaVci Ejbe Hl iX Ldg A i Hl iX bZg ZcXn Hide 7jiidc DC 7jiidc KZgi XVa 9dlc 7jiidc gdci 7VX CD CD Figure 77 8dcigda eVcZa l g c k ZlZY gdb i Z gZVg Id aZXig...

Страница 57: ...tical Limit Switches Upper 8D CD C8 Lower CD CD C8 C8 Vertical Crank Safety Switch Work Light Figure 79 KZgi XVa a b i hl iX l g c Id aZXig XVa 8VW cZi Page 51 Figure 80 KZgi XVa XgVc hV Zin hl iX l g...

Страница 58: ...m B aa c BVX cZ 6 Base Machine Breakdown SECTION 9 PARTS...

Страница 59: ...90 P0559090 BEARING RETAINING RING 38 P0559038 SADDLE LOCK BOLT 91 P0559091 BALL BEARING 20 X 47 X 14MM 39 P0559039 SADDLE LOCK PLUNGER 92 P0559092 BEARING CAP 40 P0559040 CAP SCREW 93 PK48M KEY 4 X...

Страница 60: ...59148 DIGITAL R O PIVOT ARM ASSY 136 PS09M PHLP HD SCR M5 8 X 10 149 P0559149 CONTROL PANEL 137 P0559137 COOLANT PUMP 150 P0559150 CONTROL PANEL BOX 138 PSB28M CAP SCREW M6 1 X 15 151 PS09M PHLP HD SC...

Страница 61: ...20 206 PSB04M CAP SCREW M6 1 X 10 222 P0559222 LEADSCREW NUT BRACKET 207 P0559207 BEARING RETAINER RING 223 P0559223 CROSS LEADSCREW NUT REAR 208 P204 20 BALL BEARING 204 20 224 P0559224 CROSS LEADSC...

Страница 62: ...m B aa c BVX cZ Head Breakdown...

Страница 63: ...9401 CAM BRACKET LOCK NUT 344 P0559344 FEED WORM SHAFT BUSHING 403 P0559403 CAM ROD 347 P0559347 FEED WORM SHAFT WASHER 404 P0559404 TRIP HANDLE 348 P0559348 FEED REVERSE BEVEL GEAR 405 PSW03 1 KNOB 3...

Страница 64: ...46 P0559446 TRIP LEVER PIN 477 P0559477 SPRING COVER 448 P0559448 QUILL LOCK SLEEVE 478 P0559478 TORSION SPRING 449 P0559449 LOCK HANDLE 480 P0559480 QUILL PINION 451 P0559451 FELT WASHER 481 PSS11M S...

Страница 65: ...m B aa c BVX cZ Upper Drive System Breakdown 6 7 8 6...

Страница 66: ...P0559565 ADJUSTABLE PLATE 518 P0559518 SPEED CHANGE SHAFT 567 P0559567 COMPRESSION SPRING 519 P0559519 HANDLE 569 P0559569 KNOB 520 P0559520 CAUTION PLATE 570 P0559570 HI LOW SHIFT CRANK 521 P0559521...

Страница 67: ...m B aa c BVX cZ Lower Drive System Breakdown 6...

Страница 68: ...CAP SCREW M5 8 X 20 617 PSB16M CAP SCREW M4 7 X 16 658 P0559658 HI LOW RANGE NAMEPLATE 618 PW04M FLAT WASHER 10MM 659 P0559659 RIVET 619 P0559619 PIVOT SLEEVE 660 P0559660 TAPER PIN 620 P0559620 DRAW...

Страница 69: ...SCRIPTION 701 P0559701 ONE SHOT OILER 706 P0559706 OIL DISTRIBUTOR CPS3 702 P0559702 ALUMINUM PIPE 707 P0559707 STEEL FLEXIBLE TUBE 703 P0559703 OIL DISTRIBUTOR CPS4 708 P0559708 OIL DISTRIBUTOR A8 70...

Страница 70: ...6MM 801 P0559801 DIGITAL DISPLAY UNIT 814 PAW08M HEX WRENCH 8MM 803 P0559803 X AXIS SCALE 815 P0559815 POWER FEED MANUAL 804 P0559804 Y AXIS SCALE 816 P0559816 DIGITAL READOUT MANUAL 806 P0559806 OIL...

Страница 71: ...555 220V 854 P0559854 CONTACTOR SHIHLIN S P06 220V 850 P0559850 WIRE MANAGEMENT ASSY 855 P0559855 ELECTRICAL OUTLET 110V 851 P0559851 OL RELAY DELIXI DZ108 20 220V 856 P0559856 MAIN POWER SWITCH 852 P...

Страница 72: ...moved or becomes unreadable REPLACE that label before using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels REF PART DESCRIPTION REF PART DESCRIPTION 901 P0559...

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Страница 76: ...RECT AND 3AVE WITH RIZZLY n 4RUSTED 0ROVEN AND A REAT 6ALUE 2 s 3 52 2 2 s 2 23 3 00 7 4 523 s 2 30 3 7 4 52 6ISIT UR 7EBSITE 4ODAY ND ISCOVER 7HY RIZZLY S 4HE NDUSTRY EADER ALL 4ODAY OR 2 ULL OLOR AT...

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