background image

-20-

g0548zp, g1028z2, g1029z2-z2p (mfg. 12/12+)

12.  Apply the 6 x 20mm foam strip to the bottom 

of  the  collector,  then  trim  the  excess  and 
evenly match the ends (see 

figure 20).

13.  Attach a collection bag to the hooks around 

the  bottom  of  the  collector,  then  tighten 
the  collection  bag  clamp  around  the  foam 
strip  to  hold  the  bag  in  place,  as  shown  in 

figure 21.

14.  insert  the  inlet  connector  over  the  impeller 

intake  hole,  then  secure  it  in  place  with  the 
#10 x 

3

8

" tap screw, as shown in 

figure 22.

figure 21. Collection bag installed.

Collection

Bag

Bag Clamp

figure 22. inlet connector installed.

x 1

g1028z2/g1029z2/

g1029z2p assembly

to assemble your machine:

1.  mount  the  casters  to  the  base  plate  using 

(16) 

5

16

"-18  x 

1

2

"  flange  bolts,  as  shown  in

 

figure 23.

figure 23. mounting casters to base.

2.  set  the  collector  body  on  top  of  the  base 

plate so the intake portion is near the edge of 
the base plate and the bolt holes are aligned, 
as shown in 

figure 24. secure the collector 

body  to  the  base  plate  with  (4) 

5

16

"-18  x 

1

2

flange bolts.

figure 24. mounting collector to base.

x 4

x 4

Содержание G0548ZP

Страница 1: ...No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial inc bl14676 printed IN TAIWAN G1028Z2 G1029Z2 G0548ZP MODEL G0548ZP G1028Z2 G1029Z2...

Страница 2: ...grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications o...

Страница 3: ...20 Power Connection 23 Test Run 24 SECTION 4 DESIGNING THE SYSTEM 25 General 25 Duct Material 25 System Design 27 System Grounding 32 SECTION 5 OPERATIONS 33 General 33 Machine Storage 33 SECTION 6 AC...

Страница 4: ...ji i4 L ZgZ XdjaY i WZ begdkZY4 EaZVhZ iV Z V Zl b cjiZh id kZ jh ZZYWVX g ooan 9dXjbZciVi dc BVcV Zg E D 7dm 7Zaa c Vb L6 bV a bVcjVah5 g ooan Xdb Contact Info LZ VgZ egdjY id d Zg i h bVcjVa l i ndj...

Страница 5: ...f serious injury when using this machine read and understand this entire manual before beginning any operations ON OFF Paddle Switch Filter Cleaning Handle Collector Canister Filter Outlet Connector 3...

Страница 6: ...23 in 36 x 23 x 22 in Carton 2 Type Cardboad Not Applicable Content Canister Weight 29 lbs Width side to side Depth front to back Height 22 x 22 x 23 in Electrical Power Requirement 240V Single Phase...

Страница 7: ...Filtration 1 micron 2 5 micron Bag Information Number of Upper Bags Not Applicable 1 Upper Bag Material Not Applicable Fabric Upper Bag Capacity Not Applicable 5 7 cu ft Upper Bags Total Area Not App...

Страница 8: ...bricated Sheet Metal Formed Steel Caster High Density Plastic Paint Powder Coated Other Specifications Height with Bags Inflated 71 in 78 in Country of Origin Taiwan Warranty 1 Year Serial Number Loca...

Страница 9: ...ENTS 9d cdi jhZ bVX cZgn c VgZVh i Vi VgZ lZi XajiiZgZY dg VkZ eddg a i c DeZgVi c bVX cZgn c i ZhZ VgZVh gZVian cXgZVhZh i Z g h d VXX YZcih VcY c_jgn MENTAL ALERTNESS REQUIRED jaa bZciVa VaZgicZhh h...

Страница 10: ...Z VXX YZciVa XdciVXi l i bdk c eVgih dg an c YZWg h BV Z hjgZ i Zn VgZ egdeZgan chiVaaZY jcYVbV ZY VcY ldg c XdggZXian FORCING MACHINERY 9d cdi dgXZ bVX cZ i l aa Yd i Z _dW hV Zg VcY WZiiZg Vi i Z gV...

Страница 11: ...ularly clean the surrounding area where the machine is operated excessive dust buildup on overhead lights heaters electrical panels or other heat sources will increase the risk of fire suspended dust...

Страница 12: ...bVX cZ BJHI WZ gdjcYZY c i Z ZkZci d XZgiV c bVa jcXi dch dg WgZV Ydlch gdjcY c gZYjXZh i Z g h d ZaZXig X h dX Wn egdk Y c V eVi d aZVhi gZh hiVcXZ dg ZaZXig X XjggZci begdeZg XdccZXi dc d i Z Zfj eb...

Страница 13: ...cVcXZh Serious injury could occur if you connect the machine to power before completing the setup process DO NOT connect to power until instructed later in this manual Nominal Voltage 120V Cycle 60 H...

Страница 14: ...imum Length Shorter is Better 50 ft for 240v operation the plug specified in the 240 Circuit requirements has a grounding prong that must be attached to the equipment grounding wire on the included po...

Страница 15: ...ave changed since the manual was printed Use the diagram included on the motor junction box cover instead Items Needed Qty Phillips Head Screwdriver 2 1 Electrical Tape As Needed Wire Nut 14 AWG x 3 1...

Страница 16: ...ine Description Qty Additional People 1 Safety Glasses for each person 1 Open End Wrench 12mm 1 Phillips Head Screwdriver 1 Needed for Setup Ndjg bVX cZ lVh XVgZ jaan eVX V ZY dg hV Z igVchedgiVi dc G...

Страница 17: ...port 1 H Hardware Bag Casters 4 Flange Bolts 5 16 18 x 1 2 40 Tap Screw 10 x 3 8 1 Combo Wrench 10 12mm 1 Hex Wrench 4mm 1 I Outlet Connector 1 Figure 7 Model G0548ZP box 1 inventory A B C D E F G H I...

Страница 18: ...Qty Flange Bolts 5 16 18 x 1 2 36 Figure 9 G1028Z2 G1029Z2 G1029Z2P inventory A B C D E F G H I J K L M N O NOTICE If you cannot find an item on this list care fully check the machine and the packagin...

Страница 19: ...ces Children and visitors may be seriously injured if unsuper vised around this machine Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use Site Consider...

Страница 20: ...bolts as shown in Figure 16 Figure 15 Canister support installed x 2 8 Attach the top of the canister support to the collector with the remaining two 5 16 18 x 1 2 flange bolts as shown in Figure 16...

Страница 21: ...nds Matched Evenly 10 Place the cleaning handle on the canister shaft align the hex bolt with the flat portion of the shaft and tighten the bolt as shown in Figure 19 Figure 19 Installing the canister...

Страница 22: ...lace with the 10 x 3 8 tap screw as shown in Figure 22 Figure 21 Collection bag installed Collection Bag Bag Clamp Figure 22 Inlet connector installed x 1 G1028Z2 G1029Z2 G1029Z2P Assembly To assemble...

Страница 23: ...ing support bracket to base Lower Support Brackets x 4 x 8 5 Secure the front lower support bracket to the collector with 2 5 16 18 x 1 2 flange bolts 6 Place the upper support bracket over the rear l...

Страница 24: ...lex hose and position the hose ends over the outlets as shown in Figure 29 Tighten each hose clamp until snug Figure 29 Attaching flex hose onto collector body outlet Hose Clamps 8 Apply the 5 x 42mm...

Страница 25: ...ave completed all previous setup instructions and circuit requirements the machine is ready to be connected to the power supply To prevent accidental damage to the power cord make sure it is kept away...

Страница 26: ...echanism on the switch works correctly If during the test run you cannot easily locate the source of an unusual noise or vibration stop using the machine immediately then review Troubleshooting on Pag...

Страница 27: ...f dust is dispersed into the air Always guard against static electrical build up by grounding all dust col lection lines Duct Material you have many choices regarding main line and branch line duct ma...

Страница 28: ...ch as polyethylene pvC cloth hose dipped in rubber and even metal including steel and aluminum the superior choice here is metal flex hose that is designed to be flexible yet be as smooth as pos sible...

Страница 29: ...ite at www grizzly com our Workshop Planner will allow you to quickly and easily design and print a basic shop layout don t worry non grizzly brand machines can be substituted with grizzly machines fo...

Страница 30: ...nges should be kept to a mini mum the more directional change fittings you use directly increases the overall resis tance to airflow 4 gradual directional changes are more effi cient than sudden direc...

Страница 31: ...e down right before the dust port note Systems with powerful dust collectors work better if multiple blast gates are left open This also allows you to run two machines at once Experiment with differen...

Страница 32: ...d multiply those num bers by the static pressure value given in the previous table 2 list each type of elbow or branch and multiply the quantity if more than one by the static pressure loss given in t...

Страница 33: ...y be success ful Congratulations you ve just designed your own dust system Compile a list of materials and refer to accessories to start buying the components necessary to make your system a reality i...

Страница 34: ...gates the system must still be grounded as mentioned above We recom mend inserting a continuous bare copper ground wire inside the entire duct system and attaching the wire to each grounded woodworkin...

Страница 35: ...harp objects heat sources harsh chemicals water damp areas etc Machine Storage Damage to your eyes and lungs could result from using this machine without proper pro tective gear Always wear safety gla...

Страница 36: ...canister for Grizzly G0548ZP G0562Z G0562ZP G1028Z Z2 G1029Z Z2 Z2P and G1030Z Z2 Z2P Dust Collectors Figure 59 Replacement canister G5556 2 5 Micron Dust Bag Replacement top bag for Grizzly G1028Z2...

Страница 37: ...lex Hose H7215 4 x 5 Rigid Metal Flex Hose H7216 5 x 5 Rigid Metal Flex Hose H7217 6 x 5 Rigid Metal Flex Hose This flex hose provides just enough flexibility to make difficult connections while still...

Страница 38: ...he majority of wood dust produced by your machines it is not an air filter therefore we strongly rec ommend the supplemental aid of a shop air filter such as the Grizzly G0572 or G9956 Air filters are...

Страница 39: ...o local and federal standards 5 Install a new collection bag Cleaning Canister Filter To clean the canister filter on the Model G0548ZP move the canister cleaning handle back and forth to free the tra...

Страница 40: ...y 2 Ensure power supply is switched ON ensure power supply has the correct voltage 3 Ensure circuit size is suitable for this machine replace weak breaker 4 Check for broken wires or disconnected corr...

Страница 41: ...an canister 3 Remove restriction in the duct line A plumbing snake may be necessary 4 Relocate the dust collector closer to the point of suction and rework ducting without sharp bends Refer to System...

Страница 42: ...hZ Y V gVbh h XjggZci Vi i Z i bZ d eg ci c Wji bVn cdi bViX ndjg bVX cZ ndj cY i h id WZ i Z XVhZ jhZ i Z l g c Y V gVb ch YZ i Z bdidg _jcXi dc Wdm CAPACITORS INVERTERS HdbZ XVeVX idgh VcY edlZg ckZ...

Страница 43: ...ON PAGE 40 240V MOTOR 240 VOLT gdjcY E699A HL I8 k ZlZY gdb WZ cY Ground Hot Hot 6 15 Plug As Recommended HiVgi 8VeVX idg B 9 K68 Gjc 8VeVX idg B 9 K68 G0548ZP Wiring Diagram Figure 71 G0548ZP junctio...

Страница 44: ...IRED MOTOR MOTOR 240 VOLT REWIRED E699A HL I8 k ZlZY gdb WZ cY gdjcY gdjcY E699A HL I8 k ZlZY gdb WZ cY HiVgi 8VeVX idg B 9 K68 HiVgi 8VeVX idg B 9 K68 c GZl gZY K GZl gZY K Gjc 8VeVX idg B 9 K68 Gjc...

Страница 45: ...RICAL SAFETY ON PAGE 40 240V MOTOR 240 VOLT gdjcY E699A HL I8 k ZlZY gdb WZ cY Ground Hot Hot 6 15 Plug As Recommended HiVgi 8VeVX idg B 9 K68 G1029Z2 G1029Z2P Wiring Diagram Figure 74 G1029Z2 start c...

Страница 46: ...44 G0548ZP G1028Z2 G1029Z2 Z2P Mfg 12 12 K K K K 6 K K G0548ZP Main Breakdown SECTION 10 PARTS H5783 Parts Breakdown on Page 46...

Страница 47: ...P1029Z2013V2 PWR CORD 14G 3W 6 6 15 V2 09 11 14 PFB01 FLANGE BOLT 5 16 18 X 1 2 32 PWR1012 WRENCH 10 X 12MM OPEN END 15 PB03 HEX BOLT 5 16 18 X 1 34 P1028Z2031 BELT CLAMP 17 P0548ZP017 MOTOR 2HP 220V...

Страница 48: ...18 PS68M PHLP HD SCR M6 1 X 10 5 PH5783005 THRUST BEARING 12 X 14 X 6 19 PH5783019 SPONGE GASKET 10 X 15MM 6 PH5783006 BEARING PLATE 20 PH5783020 HANDLE SLEEVE 7 PS09M PHLP HD SCR M5 8 X 10 21 PH5783...

Страница 49: ...ut machine hazards and ways to prevent injury The owner of this machine MUST maintain the original location and readability of the labels on the machine If any label is removed or becomes unreadable R...

Страница 50: ...R CAPACITOR 45M 250V 1 3 4 x 2 3 8 105 PLABEL 57 EYE LUNG LABEL 18 PS06 PHLP HD SCR 10 24 X 3 8 106 PPAINT 1 GRIZZLY GREEN PAINT G1028Z2 Main Parts List REF PART DESCRIPTION REF PART DESCRIPTION 1 P10...

Страница 51: ...G0548ZP G1028Z2 G1029Z2 Z2P Mfg 12 12 49 K G1029Z2P Main Breakdown...

Страница 52: ...31 BELT CLAMP 15 PB03 HEX BOLT 5 16 18 X 1 32 PWR1012 WRENCH 10 X 12MM OPEN END 16 P1030Z2015V2 PADDLE SWITCH V2 09 11 33 PAW05M WRENCH HEX 5MM 17 P1029Z2P017 MOTOR 2HP 220V 1PH 35 PLW03M LOCK WASHER...

Страница 53: ...Vgh TTTT NZVgh TTTT NZVgh 6 dl bVcn d ndjg bVX cZh dg iddah VgZ g ooan4 TTTT TTTT TTTT TTTT 7 9d ndj i c ndjg bVX cZ gZegZhZcih V ddY kVajZ4 TTTTTNZh TTTTTCd 8 LdjaY ndj gZXdbbZcY g ooan cYjhig Va id...

Страница 54: ...I HI6EA DA9 6ADC 9DII 9 A C DA9 6ADC 9DII 9 A C 2 9 5342 0 8 7 EaVXZ HiVbe ZgZ CVbZTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT HigZZiTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT 8 inTTTTTTTTTTTTTTHiViZTTTTTTO eTTTTTT HZcY V g...

Страница 55: ...h Vaa WZ ig ZY c i Z HiViZ d LVh c idc 8djcin d L ViXdb LZ h Vaa c cd ZkZci WZ a VWaZ dg YZVi c_jg Zh id eZghdch dg egdeZgin dg dg cX YZciVa Xdci c Zci heZX Va dg XdchZfjZci Va YVbV Zh Vg h c gdb i Z...

Страница 56: ...Buy Direct and Save with Grizzly Trusted Proven and a Great Value Since 1983 ORDER 24 HOURS A DAY 1 800 523 4777 Visit Our Website Today For Current Specials...

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