Grizzly G0471 Скачать руководство пользователя страница 29

Model G0471 3 HP Air Compressor

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27

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G0471 Parts List

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

1

P0471001

CRANKSHAFT

53

P0471053

SPECIAL WASHER

2

P6205

BALL BEARING 6205

54

P0471054

CONNECT

3

P0471003

CONNECTING ROD

55

P0471055

COMPRESSION NUT

4

P0471004

POSITION PIN 

56

P0471056

PRESSURE GAUGE

5

PSB12M

CAP SCREW M8-1.25 X 40

57

P0471057

PRESSURE GAUGE

6

P0471006

LOWER CRANKCASE GASKET

58

P0471058

SAFETY VALVE

7

P0471007

O-RING

59

P0471059

AIR COCK

8

P0471008

CRANKCASE

60

P0471060

CONNECTOR

9

P0471009

FRONT COVER GASKET

61

P0471061

REGULATOR

10

P0471010

FRONT COVER

62

P0471062

TANK 13.2 GAL

11

P0471011

OIL SEAL

63

PW01M

FLAT WASHER 8MM

12

P0471012

BACK COVER

64

PLW04M

LOCK WASHER 8MM

13

PLW03M

LOCK WASHER 6MM

65

PN03M

HEX NUT M8-1.25

14

PB08M

HEX BOLT M6-1 X 20

66

PB26M

HEX BOLT M8-1.25 X 30

15

P0471015

OIL SIGHT SEAL

67

P0471067

MOTOR

16

P0471016

OIL SIGHT

67-1 P0471067-1 RESET BUTTON

17

PSB52M

CAP SCREW M8-1.25 X 10

67-2 PC040C

CAPACITOR 40 MFD 450 VAC

18

P0471018

COMPRESSION RING

67-3 PC200A

CAPACITOR 200 MFD 250 VAC

19

P0471019

COMPRESSION RING

67-4 P0471067-4 STRAIN RELIEF

20

P0471020

OIL RING

67-5 P0471067-5 CAPACITOR BOX COVER

21

P0471021

PISTON

67-6 P0471067-6 CAPACITOR BOX

22

P0471022

PISTON PIN

67-7 P0471094

FAN

23

PR05M

EXT RETAINING RING 15MM

67-8 P0471095

FAN COVER

24

P0471024

LOWER GASKET

68

P0471068

PULLEY

25

P0471025

CYLINDER

69

PK07M

KEY 6 X 6 X 20

26

P0471026

UPPER GASKET

70

P0471070

MOTOR POWER CORD

27

P0471027

VALVE PLATE

71

P0471071

POWER CORD

28

PS55M

PHLP HD SCR M3-.5 X 10

72

PB08M

HEX BOLT M6-1 X 20

29

PLW09M

LOCK WASHER 3MM

73

PW03M

FLAT WASHER 6MM

30

P0471030

INLET VALVE

74

PLW03M

LOCK WASHER 6MM

31

P0471031

OUTLET VALVE

75

PN01M

HEX NUT M6-1

32

P0471032

LIMITATION

77

P0471077

SUPPORT BRACKET

33

PS50M

PHLP HD SCR M3-.5 X 12

78

P0471078

SAFETY GUARD

34

P0471034

HEAD GASKET

79

P0471079

V-BELT A-34 4L340

35

P0471035

CYLINDER HEAD

80

P0471080

HANDLE

36

PSB45M

CAP SCREW M8-1.25 X 45

81

PB118M

HEX BOLT M8-1.25 X 45

37

P0471037

AIR FILTER ASSEMBLY

82

P0471082

DRAIN VALVE

38

P0471038

EXHAUST ELBOW

83

PB09M

HEX BOLT M8-1.25 X 20

39

P0471039

OIL FILL CAP

84

P0471084

RUBBER FOOT

40

P0471040

O-RING

85

P0471085

AXLE BOLT M10-1.5 X 50

41

P0471041

FLYWHEEL

86

P0471086

PNEUMATIC TIRE 8"

42

PW01M

FLAT WASHER 8MM

87

PLW06M

LOCK WASHER 10MM

43

PLW04M

LOCK WASHER 8MM

88

PN02M

HEX NUT M10-1.5

44

PB20M

HEX BOLT M8-1.25 X 35

89

P0471089

CABLE CONNECTOR (U)

45

P0471045

CHECK VALVE

90

P0471090

CABLE CONNECTOR (O)

46

P0471046

ELBOW

91

P0471091

CRANKCASE BOTTOM PLATE

47

P0471047

OUTLET TUBE

92

PW05M

FLAT WASHER 4MM

48

P0471048

FIN TUBING

93

PS07M

PHLP HD SCR M4-.7 X 8

49

P0471049

COMPRESSION NUT

96

P0471096

BACK COVER GASKET

50

P0471050

COMPRESSION NUT

97

PB09M

HEX BOLT M8-1.25 X 20

51

P0471051

RELIEF TUBE

98

PHTEK6M TAP SCREW M4 X 16

52

P0471052

PRESSURE SWITCH

Содержание G0471

Страница 1: ...Y GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC EW7400 PRINTED IN CHINA AIR COMPRESSOR MODEL G0471 INSTRUCTION MANUAL ...

Страница 2: ......

Страница 3: ...ems Needed For Set Up 8 Inventory 9 Assembly 9 Placement 11 SECTION 4 OPERATIONS 12 Operation Safety 12 Starting 12 Line Pressure Regulation 13 Connecting Tools 14 Storage 15 SECTION 5 MAINTENANCE 16 Schedule 16 Draining Tank 17 Pressure Safety Valve 17 Maintenance Notes 18 SECTION 6 SERVICE 19 Troubleshooting 19 Changing Oil 21 Check Valve 22 Fixing Air Leaks 22 Pressure Switch 23 Changing V Belt...

Страница 4: ...ree enjoy able operation and proof of Grizzly s com mitment to customer satisfaction It is our pleasure to provide this manual with your air compressor It was written to encourage safety considerations and guide you through general operating pro cedures and maintenance The specifications details and photo graphs in this manual represent these air compressors as supplied when the manual was prepare...

Страница 5: ...te danger and are not a substitute for proper accident prevention measures 1 READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY Machinery presents serious injury hazards to untrained users 2 ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses 3 ALWAYS WEAR AN ANSI APPROVED RESPIRATOR WHEN OPERATING...

Страница 6: ...JUSTING KEYS AND WRENCHES Make a habit of check ing for keys and adjusting wrenches before turning machinery ON 17 REDUCE THE RISK OF UNINTENTIONAL FIRING DO NOT carry tool with hand on trigger and disconnect from air when not in use 18 USE PROPER AIR HOSE for the tool Make sure your air hose is in good condition and is long enough to reach your work without stretching 19 DONOTFORCEMACHINERY Work ...

Страница 7: ...h your work without stretching Make sure the air lines and power cord do not come in contact with sharp or abrasive objects 6 COMPRESSED AIR USE Do not use the compressor for filling breath ing or diving tanks Compressed air from this compressor cannot be used for pharmaceutical food or health applications 7 PLASTIC PVC PIPE DO NOT use plastic pipe for high pressure air lines It could shatter resu...

Страница 8: ...perage Draw The 3 HP motor on the Model G0471 will draw the following amps G0471 Motor Draw 18 Amps Circuit Requirements Only connect your machine to a cir cuit that meets the requirements below Always check to see if the wires and circuit breaker in your circuit are capable of handling the amperage draw from your machine as well as any other machines that could be operating on the same cir cuit I...

Страница 9: ...imum possible length for your needs Electrocution or fire could result if this machine is not grounded correctly or if your electrical con figuration does not comply with local and state codes Ensure compliance by check ing with a qualified electrician Grounding In the event of an electrical short ground ing reduces the risk of electric shock The grounding wire in the power cord must be properly c...

Страница 10: ... freight claim can be difficult The following items are needed to com plete the set up process but are not included with your machine Description Qty Wrench or Socket 14mm 2 Wrench or Socket 17mm 2 Items Needed For Set Up This machine pres ents serious injury hazards to untrained users Read through this entire manual to become familiar with the controls and operations before starting the machine S...

Страница 11: ...non proprietary parts are missing e g a nut or a washer we would be glad to replace them or for the sake of expediency replacements can be obtained at your local hardware store Assembly To assemble the air compressor 1 Remove all packing materials and any protective plastic bags zip tie labels or tags from the compressor 2 Insert the axle bolts into the wheels 3 Slide the axle bolts through the st...

Страница 12: ...o the cylinder rings which deliver the compressed air Severe damage to the internal mov ing parts can occur if there is not adequate oil flow Check the oil level frequently and change the oil every 3 months Oil Breather Figure 5 Air compressor handle 5 Slide the handle into the sockets on the tank and secure with M8 1 25 x 45 hex bolts flat washers lock washers and hex nuts as shown in Figure 5 NO...

Страница 13: ...needs of your particular compressor Place the compressor on a solid and level surface Make sure that the hoses attached to your pneumatic device are unrestricted in movement and not subject to being run over by vehicles or punctured by sharp objects Since air compressors are often used for a sustained period of time sometimes in restricted areas wear ear protection to avoid long term exposure to t...

Страница 14: ...o start the air compressor 1 Place the compressor on a solid level surface with access to a properly fused power supply DO NOT oper ate the compressor in an environment where there are explosive flammable or caustic fumes or gases 2 Make sure the compressor switch is in the OFF position lever with red cap shown in Figure 7 before connecting to the power supply Figure 7 AUTO OFF lever 3 Double chec...

Страница 15: ... Tool air control knob The air tool that you attach to the air com pressor should have a preferred PSI oper ating level Set the pressure to be deliv ered according to the pressure required by the tool To control the air supply to your tool 1 Adjust the air control knob shown in Figure 10 to set the PSI that will be delivered to your tool Turn the knob clockwise to increase the pressure or counterc...

Страница 16: ...r air com pressor 1 Follow the compressor Starting instruc tions on Page 12 2 Connect the tool to a good quality air hose that is long enough to reach from the point of use to the compressor Note Be aware of the placement of the hose to prevent damage Make certain the air hose is not located where it can become constricted cut by a sharp object or run over Running over a hose with a vehicle may no...

Страница 17: ...e hose then remove the air hose and the tool 5 Drain water from the tank as instructed in Draining Tank on Page 17 Leave the valve open until the next usage Note Draining the air from the tank will be extremely loud Wear ear protection when draining the tank 6 Store the air compressor in its normal operating position in a cool protected area Storage Water will condense in the air com pressor tank ...

Страница 18: ...e sure the AUTO OFF lever is in the OFF position the compressor is unplugged and the air pressure has been bled out of the tank Operating this equipment has the potential to cause eye injury and hearing loss Always wear eye and ear protection when operating an air compressor Be certain the safety protection you wear meets the appro priate standards of the American National Standards Institute ANSI...

Страница 19: ...ety valve is preset to release air if the tank exceeds its maxi mum pressure DO NOT try to adjust the safety valve pressure setting Some water may accumulate in the tank depending on usage and humidity Drain water from the tank daily to increase the lifespan of the compressor and air tools To drain the tank 1 Leave the tank pressurized and open the drain valve shown in Figure 13 to drain the water...

Страница 20: ...Model G0471 3 HP Air Compressor 18 Maintenance Notes Date This page is for tracking oil changes and other maintenance proce dures to ensure that they are performed at the scheduled intervals ...

Страница 21: ...wer line for proper voltage 4 Inspect all connections on motor for loose or shorted terminals or worn insula tion 5 Install correct fuses or cir cuit breakers 6 Replace the pressure switch Motor fails to develop full power output of motor decreases rapidly with decrease in volt age at motor terminals 1 Power line overloaded with lights appliances and other motors 2 Undersized wires or cir cuits to...

Страница 22: ...ssure relief valve releasing below 120 PSI 6 Gaskets leaking 7 Worn rings 8 Pressure switch turns the motor OFF too soon 1 Check air tanks pipes and all connections for leaks see Page 22 2 Close drain valve 3 Inspect and clean air filter 4 Repair the check valve see Page 22 5 Replace pressure relief valve 6 Check gaskets on cylinder head assembly repair or replace as needed 7 Inspect and replace p...

Страница 23: ...e oil in the air compressor pump after the initial 50 hours or 30 days of use and every 300 hours or 3 months after the first oil change Use compressor oil or ISO 100 SAE 30W non detergent type oil To change the oil 1 Unplug the air compressor and drain all the air from the tank 2 Place a container on the floor to catch the oil then tip the compressor so the cap screw shown in Figure 15 is over th...

Страница 24: ... fix air leaking through a valve 1 Unplug the air compressor and drain all the air from the tank 2 Remove the valve clean it thoroughly then re install with teflon tape and or pipe dope 3 If the valve continues to leak replace it with a new valve Figure 18 Check valve diaphragm and spring Diaphragm O ring 3 Inspect the O ring and diaphragm Figure 18 for damage and dirt 4 Clean dirt off of the diap...

Страница 25: ...beyond the proper PSI level To adjust the pressure switch 1 Unplug the air compressor from the power supply 2 Make sure the compressor switch is in the OFF position 3 Drain the pressure from the tank 4 Remove the black AUTO OFF switch cover Figure 19 by removing the screw in the recess of the cover Pull the black cover up and set it aside Figure 19 Pressure switch cover 6 Adjust the metal pressure...

Страница 26: ...rive on your air compressor 1 Remove the belt guard The guard is attached to the compressor frame by the mounting bolts shown in Figure 21 2 Loosen the four nuts one side shown in Figure 22 that secure the motor to the compressor frame so the motor can slide towards crankcase relieving the tension on the V belt 3 Remove the V belt from the motor pul ley and fly pulley 4 Install the new V belt 5 Re...

Страница 27: ...Model G0471 3 HP Air Compressor 25 Service Notes ...

Страница 28: ...Model G0471 3 HP Air Compressor 26 G0471 Parts Breakdown ...

Страница 29: ...P0471024 LOWER GASKET 68 P0471068 PULLEY 25 P0471025 CYLINDER 69 PK07M KEY 6 X 6 X 20 26 P0471026 UPPER GASKET 70 P0471070 MOTOR POWER CORD 27 P0471027 VALVE PLATE 71 P0471071 POWER CORD 28 PS55M PHLP HD SCR M3 5 X 10 72 PB08M HEX BOLT M6 1 X 20 29 PLW09M LOCK WASHER 3MM 73 PW03M FLAT WASHER 6MM 30 P0471030 INLET VALVE 74 PLW03M LOCK WASHER 6MM 31 P0471031 OUTLET VALVE 75 PN01M HEX NUT M6 1 32 P04...

Страница 30: ...ies to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Authorization Number which must be clearly posted on the outside as well as the inside of the carton We will not accept any item back without this numb...

Страница 31: ...___2 8 Years ____8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____0 2 ____3 5 ____6 9 ____10 7 Do you think your machine represents a good value ____Yes ____No 8 Would you recommend Grizzly Industrial to a friend ____Yes ____No 9 Would you allow us to use your name as a reference for our customers in your area Note We never use names more than 3 times ____Yes ____No 10 ...

Страница 32: ...C P O BOX 2069 BELLINGHAM WA 98227 2069 TAPE ALONG EDGES PLEASE DO NOT STAPLE Name________________________________ Street________________________________ City______________State______Zip_______ Send a Grizzly Catalog to a friend Place Stamp Here ...

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