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G0462 Wood Lathe (Mfd. Since 11/14)

Additional Safety for Wood Lathes

Serious injury or death can occur from getting entangled in, crushed between, or struck 

by rotating parts on a lathe! Rotating workpieces can come loose and strike operator or 

bystanders with deadly force if they are improperly secured, rotated too fast, or are not strong 

enough for the rotational forces required for turning. Improper tool setup or usage can cause 

tool kickback or grabbing, resulting in impact injury or entanglement. To reduce the risk of 

operator (or bystander) injury or death, anyone operating this machine MUST completely heed 

the hazards and warnings below.

WEAR PROPER PPE. Always wear a face shield 
and safety glasses when operating lathe. Do not 
wear gloves, necktie or loose clothing. Keep long 
hair away from rotating spindle. 

USE CORRECT SPEEDS. Select correct spindle 
speed  for  workpiece  size,  type,  shape,  and 
condition. Use low speeds when roughing or when 
turning large, long, or non-concentric workpieces. 
Allow spindle to reach full speed before turning. 

AVOID TOOL KICKBACK.  This  occurs  when 
turning tool is grabbed or ejected from workpiece 
with  great  force.  Commonly  caused  by  poor 
workpiece  selection/preparation,  improper  tool 
usage,  or  improper  machine  setup  or  tool  rest 
adjustment.

SAFELY PERFORM ROUGHING.  Use  correct 
tool.  Take  light  cuts,  use  low  speeds,  and  firmly 
support tool with both hands.

USE SHARP TOOLS.  Sharp  tools  cut  with 
less  resistance  than  dull  tools.  Using  dull  tools 
increases the risk of tool kickback or grabbing.

SAFELY STOPPING ROTATION.  Always  allow 
rotating  workpiece  to  stop  on  its  own.  Never  put 
hands or another object on workpiece to stop it.

SAFELY MEASURE WORKPIECE. Only measure 
workpiece after it has stopped. Trying to measure 
a  spinning  workpiece  increases  entanglement 
risk.

SANDING/POLISHING. To reduce entanglement 
risk,  remove  tool  rest  before  sanding.  Never 
completely wrap sandpaper around workpiece.

CHECK WORKPIECE INTEGRITY.  Verify  each 
workpiece is free of knots, splits, nails, or foreign 
material to ensure it can safely rotate on spindle 
without breaking apart or causing tool kickback.

PROPERLY PREPARE WORKPIECE. 
Before  mounting,  cut  off  waste  portions  to 
balance  workpiece  for  safe  rotation  and  remove 
large edges that can catch on tooling.

SECURE LOCKS. Verify  tool  rest,  headstock, 
and tailstock are secure before turning lathe 

ON. 

SECURE WORKPIECE.  Use  proven  setup 
techniques  and  always  verify  workpiece  is 
well-secured  before  starting  lathe.  Only  use 
high-quality fasteners with non-tapered heads for 
faceplate attachment.

ADJUST TOOL SUPPORT. An  improperly  sup-
ported tool may be grabbed or ejected. Adjust tool 
rest  approximately 

1

4

"  away  from  workpiece  and 

1

8

" above workpiece center line to provide proper 

support  for  turning  tool.  Firmly  hold  turning  tool 
with both hands against tool rest. 

TEST NEW SETUPS.  Test  each  new  setup  by 
starting  spindle  rotation  at  lowest  speed  and 
standing to side of lathe until workpiece reaches 
full speed and you can verify safe rotation. 

REMOVE ADJUSTMENT TOOLS. Remove  all 
chuck  keys,  wrenches,  and  adjustment  tools 
before turning lathe 

ON. These items can become 

deadly projectiles when spindle is started. 

CHECK CLEARANCES. Before starting spindle, 
verify  workpiece  has  adequate  clearance  by 
hand-rotating it through its entire range of motion.

Содержание G0462

Страница 1: ...red since 11 14 COPYRIGHT APRIL 2010 BY GRIZZLY INDUSTRIAL INC REVISED JANUARY 2018 HE WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY...

Страница 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Страница 3: ...20 Adjusting Tool Rest 21 Installing Removing Spur Center 22 Installing Spur Center 22 Removing Spur Center 22 Installing Removing Live Center 23 Installing Live Center 23 Removing Live Center 23 Ins...

Страница 4: ...e and the difference between the manual and machine leaves you confused or unsure about something check our website for an updated version We post current manuals and manual updates for free on our we...

Страница 5: ...ion Figure 1 Model G0462 identification Motor Digital Readout Tool Rest Bed Live Center Variable Speed Lever Spindle Spur Center Power Switch Head Lock Lever Tailstock Handwheel Head Pivot Lock Pin To...

Страница 6: ...ght 18 x 64 x 20 in Must Ship Upright Yes Electrical Power Requirement 110V Single Phase 60 Hz Prewired Voltage 110V Full Load Current Rating 14A Minimum Circuit Size 20A Connection Type Cord Plug Pow...

Страница 7: ...ost Length 2 1 8 in Tool Rest Base Height 1 7 16 in Tailstock Information Tailstock Taper MT 2 Type of Included Tailstock Center Live Construction Bed Precision Ground Cast Iron Frame Cast Iron Stand...

Страница 8: ...d proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL A...

Страница 9: ...moving parts or flying debris Make sure they are properly installed undamaged and working correctly FORCING MAChINERY Do not force machine It will do the job safer and better at the rate for which it...

Страница 10: ...ays allow rotating workpiece to stop on its own Never put hands or another object on workpiece to stop it SAFELY MEASURE WORKPIECE Only measure workpiece after it has stopped Trying to measure a spinn...

Страница 11: ...ndersized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requireme...

Страница 12: ...he extension cord size gets longer and the gauge size gets smaller higher gauge numbers indicate smaller sizes Any extension cord used with this machine must contain a ground wire match the required p...

Страница 13: ...machine Discard immediately The following are needed to complete the setup process but are not included with your machine Description Qty Additional People At Least 2 Safety Glasses 1 For Each Person...

Страница 14: ...t Lock Lever 1 I Hex Wrenches 3mm 4mm 6mm 1 Each J Cap Screws M8 1 25 x 35 8 K Lock Washers 8mm 8 L Quill Lock Lever 1 Box 2 Inventory Figure 5 Qty M Stand Legs 2 I NOTICE If you cannot find an item o...

Страница 15: ...tic paint scraper optional Basic steps for removing rust preventative 1 Put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degreaser then let it soak for 5 10 minutes...

Страница 16: ...quired space allocation Physical Environment The physical environment where the machine is operated is important for safe operation and lon gevity of machine components For best results operate this m...

Страница 17: ...y to a con crete floor because the anchors sit flush with the floor surface making it easy to unbolt and move the machine later if needed However anytime local codes apply you MUST follow the anchorin...

Страница 18: ...3 Connect the machine to the power source 4 Verify that the machine is operating correctly by turning the machine ON When operating correctly the machine runs smoothly with little or no vibration or r...

Страница 19: ...eed lever adjusts the pulley width to change the spindle speed To pre vent damage to this mechanism the lathe MUST be running before using the variable speed lever 8 Re insert the switch disabling key...

Страница 20: ...COMMEND that you seek additional training outside of this manual Read books magazines or get formal training before beginning any proj ects Regardless of the content in this sec tion Grizzly Industria...

Страница 21: ...t rocks and other foreign objects are often embedded in wood While cutting these objects can become dislodged and hit the operator cause tool grab or break the turning tool which might then fly apart...

Страница 22: ...ock along the bed loosen the tailstock lock lever see Figure 19 move the tailstock to the desired position then retighten the lock lever Note If the lock lever does not securely clamp the tailstock do...

Страница 23: ...t lock lever to adjust the height and angle of the tool rest relative to the workpiece Figure 20 Tool rest controls Base Lock Lever Pivot Arm Lock Lever Tool Rest Lock Lever For safe and good turning...

Страница 24: ...spindle and firmly tap the center until it breaks loose see Figure 23 Figure 23 Removing spur center using the knockout tool Knockout Tool Before beginning any turning operation that uses the live cen...

Страница 25: ...u remove it 3 Rotate the quill handwheel counterclockwise to retract the quill back into the tailstock until the center is forced out The tailstock quill lock lever MUST be tight and firmly secure the...

Страница 26: ...to Page 22 for detailed instructions 3 Make sure the internal threads of the face plate and the threads of the spindle are free of any debris then wipe the threads with a lightly oiled rag to aid in t...

Страница 27: ...nish is required and only light cuts are made high range is best Mid range is a compromise between the two ranges Use the speed lever to adjust the spindle speed within each range Always choose the co...

Страница 28: ...d parting off The skew chisel is flat double ground with one side higher than the other usually at an angle of 20 40 Figure 29 shows an example of a skew chisel Figure 29 Skew chisel Scrapers Mainly u...

Страница 29: ...e where the lines intersect so that it leaves a center mark then remove the center Do this to both ends of the workpiece 3 Use a 1 4 drill bit to make a 1 4 deep hole at the center mark on the workpie...

Страница 30: ...g workpiece until the lathe reaches full speed and you can verify that the lathe will not throw the workpiece Use the slowest speed when starting or stop ping the lathe and when rough cutting Select t...

Страница 31: ...mpletely through the center of the backing block 4 Looking through the hole in the backing block to line it up with the center of the workpiece glue and clamp the backing block to the workpiece Note A...

Страница 32: ...ner you must use a free standing tool rest not supplied Figure 41 Typical sanding operation Outboard Turning Sanding Finishing Using the Lathe The lathe can be used for finishing procedures after the...

Страница 33: ...application Includes MT 1 and MT 2 live centers 3 spur centers 3 multi spur centers mounting adapter wrenches and fitted case Fits lathes with 1 x 8 TPI RH spindles Figure 44 Lathe center kit with fi...

Страница 34: ...steel cross section is designed for both end grain and side grain bowl use Figure 46 Hallowing Tools H5954 Robert Sorby Stebcentre MT 2 Razor sharp teeth bite into the workpiece for secure operation...

Страница 35: ...lstock To remove the quill from the tailstock loosen the set screw above the quill handwheel then completely unthread the handwheel clockwise from the quill threads Loosen the quill lock lever and rem...

Страница 36: ...quick squirt Do not over oil 4 Turn lathe ON and run for approximately one minute Rotate variable speed lever back and forth to distribute oil 5 Turn lathe OFF and re install plastic cover Figure 49 L...

Страница 37: ...es or circuit breakers in power supply Vibration noise while machine is running noise changes when speed is changed 1 V Belt cover loose 2 V Belt cover bent or dented and is making contact with the mo...

Страница 38: ...ith each other 1 Realign the tailstock to the headstock Page 37 Can t remove tapered tool from quill 1 Quill has not retracted all the way back into the tailstock 2 Debris was not removed from taper b...

Страница 39: ...ead If the live center is lower use shims under the tailstock Replacing V Belt The pulley system that allows the Model G0462 to operate at variable speeds also keeps the V belt properly tensioned Howe...

Страница 40: ...rent at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverter...

Страница 41: ...ectrical Components Wiring Diagram Neutral Hot Ground 110 VAC NEMA 5 15 Plug As Recommended Paddle Switch Spindle Speed Sensor Motor Bk Bk Bk Wt Wt Wt Gn Gn Rd Start Capacitor 100MFD 250VAC Wt Gn Digi...

Страница 42: ...V2 78V2 80V2 81V2 82V2 96V2 97 73V2A 57 83 84 85 86 88 46 47 48 49 83 84 58 88 1 2 3 4 5V2 5V2 1 5V2 2 5V2 3 5V2 4 6 7 8 9 10 11 12 13 14 15 15 1 15 2 15 4 16 16A 17 18 19 20 21 22 23 24 25 26 27 28 2...

Страница 43: ...ADDLE SWITCH KEY 63 P0462063 HEX NUT M18 2 5 15 4 P0462015 4 SWITCH BOX PLATE 64 P0462064 TOOL REST CLAMP PLATE 16 P0462016 HEADSTOCK CASTING 65 P0462065 TOOL REST PIVOT BOLT 16A P0462016A HEADSTOCK A...

Страница 44: ...EL 94 P0462094 GRIZZLY LOGO LABEL 91 P0462091 READ MANUAL 2W X 3 3H V2 07 05 95 P0462095 N S GRIZZLY GREEN G1023S 92 P0462092 SPEED CHANGE LABEL Safety labels help reduce the risk of serious injury ca...

Страница 45: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Страница 46: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Страница 47: ...tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from...

Страница 48: ......

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