Greenlee / A Textron Company
9
4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
CK06AT and CK06ATC Crimping Tools
Maintenance
Wear eye protection when operating
or servicing this tool.
Failure to wear eye protection could
result in serious eye injury from
flying debris or hydraulic oil.
Skin injection hazard:
Do not use hands to check for oil
leaks. Oil under pressure easily
punctures skin. If injured, seek
medical attention immediately to
remove oil.
Failure to observe this warning could
result in serious injury, gangrene, or
death.
Do not use solvents or flammable
cleaners to clean the tool body.
Solvents could ignite, causing
serious injury or property damage.
Daily
Before use:
1.
Inspect nibs for wear or damage such as cracks,
gouges, or chips.
2.
Inspect the crimping tool for damage or leaks.
Return a damaged or leaking crimping tool to an
authorized Greenlee service center.
After Each Use
1.
Wipe all tool surfaces clean with a damp cloth and
mild detergent.
2.
Fully retract the ram. Place the crimping tool in the
carrying case. Store in a cool, dry place.
Monthly
1.
Thoroughly clean all surfaces.
2.
Check the oil level.
Annually or Every 10,000 Crimps
1.
Change the hydraulic oil.
2.
Return the tool to an authorized Greenlee service
center for inspection.
Checking the Oil Level
1.
Remove the two screws that retain the tank housing
cover.
2.
Remove the tank housing cover.
3.
Point the cutting head downward and remove the oil
plug. Add oil if necessary.
4.
Replace the oil plug and the tank housing cover.
Secure with screws.
Recommended Hydraulic Oils
AVIA
®
HVI 15
Shell Tellus T 15
Mobil
®
DTE 11M
NUTO
®
H 15
Periodic Pressure Relief Valve Check
Test the crimping tool periodically to ensure that the
pressure relief valve activates at the proper pressure.
Testing the Crimping Tool
1.
Center a test slug between the nibs.
2.
Pull the trigger to advance the nibs. Hold the trigger
down until the pressure relief valve activates.
3.
After achieving pressure relief, the ram automatically
returns to the start position and the nibs retract.
4.
Evaluate the test slug as follows:
• If the test slug does not fit into GO slot, the pres-
sure relief valve is set too high. Send the crimping
tool to an authorized Greenlee service center.
• If the test slug fits into the GO slot, the pressure
relief valve is set correctly.
• If the test slug fits into the NO GO slot, the pres-
sure relief valve is set too low. Send the crimping
tool to an authorized Greenlee service center.
GO
NO GO
