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Greenlee Textron / Subsidiary of Textron Inc.

19

4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070

976-22, 980-22 Hydraulic Power Pump

The following section and Figures describe pertinent
details for refinishing ball seats and component
re-assembly and adjustments.

Motor Face Seal

When reassembling the motor, refer to Figure A1 for the
face seal seating dimension. Also, refer to this figure for
setting the vertical position of counterweight (32).

Manual Release / Automatic
Release Valve Handle Setting

Refer to Figures A2 and A3. Thread in the shaft (62)
until it just touches the check ball (55) (in its spring-
loaded closed position). Slide collar (104) on the shaft.
Position the handle (61) at the location “Position 1,”
(Figure A3), with the other surface of the handle flush
with the end of the shaft. Lock in place. Rotate the
handle to “Position 2,” (Figure A3). Slide the collar
toward the valve body until it contacts the 15.9 mm
(5/8") diameter portion of the control shaft. Rotate the
lock collar clockwise until it touches the stop pin, and
lock in place.

When locking control handle and lock collar in
place, torque set screws to 2.8 - 3.4 Newton-meters
(25-30 inch-pounds).

22

21

MOTOR SHAFT

MOTOR FACE

4.6 mm (.180 inch)

4.1 mm (.160 inch)

32

8

6mm (.234 inch)

Figure A1

54

55

60

62

104

61

Figure A2

0.312" (7.938 mm) ø BALL SEAT

STOP

PIN

8

45

°

STOP

CLOSED

STOP
OPEN

BALL OPEN

112.5

°

(.99 mm [.039"])

POSITION 2

SET POSITION #1

22.5

°

 (REF.)

135

°

Figure A3

8

Service  (cont’d)

Содержание 976-22

Страница 1: ...ERIAL CODE YD 980 22 SERIAL CODE ABZ INSTRUCTION MANUAL 999 9138 1 1999 Greenlee Textron IM 1036 REV 14 4 99 Read and understand all of the instructions and safety information in this manual before op...

Страница 2: ...1 WHT L2 APPLY THERMALLOY THERMAL COTE 1 THERMAL GREASE TO BOTTOM OF RELAY AND SURFACE OF BASE PRIOR TO INSTALLATION OF RELAY 92 95 93 101 91 Motor Control with Cover Removed Side View 94 UNDER PC BOA...

Страница 3: ...240 VAC 45 AMP BLACK WHITE BLACK BLACK 8 7 6 5 4 1 100 V 1 AMP BLACK GREEN 16 VDC 47yF WHITE POWER CORD WHITE 220 V 1 12 VA GREEN CONTROL UNIT COMMON WIRING 3 2 8 V Motor Control Schematic Diagram 85...

Страница 4: ...perated check valve 9 Female coupler half 6 8 7 3 4 9 5 2 1 Service cont d Driv Lok Pin Seal the Driv Lok pin 73 to the pump block 84 with a 1 5 mm 1 16 bead of an RTV type silicone based sealant such...

Страница 5: ...losed position Slide collar 104 on the shaft Position the handle 61 at the location Position 1 Figure A3 with the other surface of the handle flush with the end of the shaft Lock in place Rotate the h...

Страница 6: ...when high pressure is held in the line The motor should restart with a maximum required off time of 1 2 to 1 second Decreasing the bypass pressure CCW rotation of adjusting screw will increase delay...

Страница 7: ...ess Only a very small amount of material should be removed 4 Figure B3 COVERPLATE 5 8 43 mm Q 0 332 DRILL 4 76 mm 0 187 BALL SEAT INTAKE CHECK 3 45 mm 29 0 136 REAM 4 76 mm 0 187 REAM 7 14 mm 0 281 BA...

Страница 8: ...r Rockford IL 61109 2988 815 397 7070 976 22 980 22 Hydraulic Power Pump Exploded View 19 7 7 6 12 2 22 1 13 23 21 10 4 16 26 31 27 99 26 27 31 8 100 34 14 9 2 28 2 3 15 2 1 13 24 25 24 25 12 35 17 18...

Страница 9: ...3 41 38 39 40 77 103 41 980 22 980 22 976 22 76 75 84 80 81 102 82 83 7 37 113 62 54 53 9 2 2 5 6 3 4 4 2 74 976 Only See Driv Lok Pin under Sealing Instructions for Assembly in the Service Section Ex...

Страница 10: ...Release Valve Unit includes 52 66 1 15 503 4398 0 I D Decal Specifications and Warning 976 22 1 503 5491 4 I D Decal Warning 980 22 1 16 501 5832 5 Arrow Decal 1 17 Eccentric Unit see Exploded View P...

Страница 11: ...Set Screw 1 4 20 x 38 2 61 503 4796 9 Release Valve Knob 1 62 503 3541 3 Control Shaft 1 63 905 3827 7 Back up Ring 1 2 x 5 8 x 1 16 1 64 905 0912 9 O Ring 1 2 x 5 8 x 1 16 1 65 905 3496 4 Cap Screw...

Страница 12: ...6052 0 Female Twist Lock Cord Connector 1 101 905 3831 5 Nylon Spacer 150 ID x 5 16 OD x 050 4 102 905 3839 0 Bearings Bronze 1 103 905 3320 8 Bearings Bronze 1 104 503 4886 8 Shaft Stop Collar 1 105...

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