Greenlee Textron / Subsidiary of Textron Inc.
5
4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
Bus Bar Punch System
Figure 1
The yoke pin unit must fully engage the punching
yoke. An improperly assembled tool could break
and components could strike nearby personnel.
Setup
Bus Bar Punch Unit Placement
The punch unit is heavy, weighing over 90 lbs.
(40.9 kg), and may require more than one person
to lift or assemble. Injury could result from lifting
alone. If in doubt, get help.
The Bus Bar Punch Unit should be set up in a well-lit
and uncluttered work area. Select a work location with
plenty of clearance around the punch unit. Use four
large screws to attach the bus bar punch unit to a
workbench or other work surface sturdy enough to
support the weight of the bus bar punch unit and the
bus bar.
Die Alignment
• Inspect the tool before using. Replace any worn,
damaged, or missing parts with Greenlee
replacement parts.
• Disconnect electric pump from power supply
before changing accessories, making adjust-
ments, or servicing. Accidental starting could
result in severe injury.
Alignment Punch
Alignment Die
Die Holder
1.
Remove the yoke pin unit (C) and ram unit (A).
Raise the guard (M). See the exploded view.
Note: If a punch, die and stripper plate have been
installed, remove them before proceeding.
See Changing the Punch, Die, and Stripper
Plate under Operation in this manual.
2.
Loosen the four socket-head cap screws (R) on the
die holder (T).
3.
Place the alignment die into the die holder (T).
Press the die firmly into place. Lower the guard (M).
4.
Insert the alignment punch through the top of the
punching yoke (G). See the exploded view and
Figure 1.
5.
Install the ram unit (A) into the punching yoke (G).
Fully insert the yoke pin unit (C) into the punching
yoke (G). See the exploded view.
Note: The yoke pin unit is fully inserted when the ball
plungers have gone completely through the
punching yoke and are visible at the back side
of the punching yoke.
Pinch points. Do not remove
guards. Keep hands away from
moving parts.
6.
Connect one end of the hose unit (B) to the
coupler. Connect the other end of the hose to a
hydraulic pump capable of developing 10,000 psi
(690 BAR).
Note: Refer to the manual supplied with the pump.
Note: If using an electric pump, plug it in to an
adequate power supply. Place the release
lever in the MANUAL RELEASE position.
7.
Use the hydraulic pump to advance the ram until
the alignment punch and alignment die are fully
engaged.
Note: If using an electric pump, disconnect the pump
from the power supply.
