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Products Service

Green-Power America LLC thanks you for choosing a Green-Power America

product.

egister your product within 10 days of purchase to ensure that you receive

service.

egistering your product

1. You have a record of the product purchase,

Customer Service can Be

serve you on Warranty related issues,

You can register your product in one

ways as follow

: o to the

website at www.green-poweramerica.com/

service and

box,

Please note

If you

have any ques ons regarding the

of your generator er you

have carefully read the manual, or if you have any quality issues during oper

please

call our toll-free service number shown below:

For any issues related to LCT Engine, the parts include recoil starter, air ﬁlter,spark plug,
and all the other parts ﬁxed to the engine, please go to www.lctusa.com (LCT website) or
call toll free:

800-558-5402

For any issues related

to the remaining parts except for the LCT Engine, including

alternator, muﬄer, AVR, wheel kit, fuel tank, parts on the control panel, please call toll
free:

888-834-4218

Suite H

Содержание GPG4000CW

Страница 1: ...Green Power America LLC Owner s Manual of Generator for GPG4000CW We Power Your World...

Страница 2: ...e and 2 box Please note If you have any ques ons regarding the or of your generator er you have carefully read the manual or if you have any quality issues during oper please call our toll free servic...

Страница 3: ...erator Topic Page 3 y t n a r r a W d e t i m i L 5 s e n i l e d i u G y t e f a S 6 s n o i t u a c e r P l a r e n e G Assembly and Installation 15 Inspection Cleaning Maintenance and Storage 23 Op...

Страница 4: ...Green Power Green Power Green Power Green Power please call specified toll free number Service purchaser should contact Green Power...

Страница 5: ...Green Power Green Pow 4 000W Generator...

Страница 6: ...ions Be sure to retain them for future use WARNING WARNINGS INDICATE A CERTAINTY OR STRONG POSSIBILITY OF PERSONAL INJURY OR DEATH IF INSTRUCTIONS ARE NOT FOLLOWED CAUTION CAUTIONS INDICATE A POSSIBIL...

Страница 7: ...THE ITEM YOU ARE WORKING ON DANGER CARBON MONOXIDE Using a generator indoors WILL KILL YOU IN MINUTES Generator exhaust contains high levels of carbon monoxide CO a poisonous gas you cannot see or sm...

Страница 8: ...and oil Hot Components WARNING ENGINE AND EXHAUST SYSTEM PARTS BECOME VERY HOT AND REMAIN HOT FOR SOME TIME AFTER THE ENGINE IS RUN WEAR INSULATED GLOVES OR WAIT UNTIL THE ENGINE AND EXHAUST SYSTEM H...

Страница 9: ...ne blade is wider than the other This plug fits in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electricia...

Страница 10: ...e electrical characteristics and rated capacities of the generator Before servicing equipment powered by the generator disconnect the equipment from its power input Keep all electrical equipment clean...

Страница 11: ...y generator that cannot be controlled with the power switch is dangerous and must be replaced Generator Use and Care Make sure the power switch is in its OFF position and disconnect the spark plug wir...

Страница 12: ...instructions may create a risk of electric shock or injury Heart Pacemakers WARNING PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR PHYSICIAN S BEFORE USING THIS PRODUCT ELECTROMAGNETIC FIELDS IN CLOSE PR...

Страница 13: ...gth of the generator frame at its low side For trailer installation the generator should be mounted on the center point of the trailer over the wheels The trailer must be capable of supporting the wei...

Страница 14: ...safety eye goggles and safety hat Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer Always follow and complete scheduled engine and generator maintena...

Страница 15: ...roved cords having the correct gauge and length according to the following table Cord Lengths Nameplate Amps full load 0 5 16 16 12 12 5 1 8 16 14 10 8 1 12 14 12 12 1 15 12 10 15 20 10 10 14 0 ft 50...

Страница 16: ...ing list Contact your dealer toll free at 888 834 4218 if any of the loose parts shown are not included with your generator Hardware Check Your Hardware Kit should include 1 Two Handles with bolts nut...

Страница 17: ...ING EQUIPMENT WHEN MOVING IT TO THE INSTALLATION LOCATION ALWAYS CONNECT HOIST LINES TO THE FRAME OF THE GENERATOR General Location Make sure to locate and install the generator outdoors where cooling...

Страница 18: ...ion anchor bolts not supplied Grounding NOTE IT IS RECOMMENDED THAT ONLY A TRAINED AND LICENSED ELECTRICIAN PERFORM THIS PROCEDURE Connect a 6 AWG grounding wire not included from the ground connector...

Страница 19: ...ty 25 0L 6 6 gallons OFF position 2 Before the first use remove the fuel tank cap and fill the fuel tank with unleaded gasoline When fueling be sure that the fuel strainer is in place Replace the fuel...

Страница 20: ...rburetor Be sur to return the fuel valve lever to the OFF position after stopping the engine 3 To start a cold engine move the choke lever to the CLOSED position To restart a warm engine leave the cho...

Страница 21: ...he engine 5 If the choke has been moved to the CLOSED position to start the engine gradually move it to the OPEN position as the engine warms up 1 Turn the engine switch to the OFF position 2 Turn the...

Страница 22: ...MAY CAUSE DAMAGE TO THE EQUIPMENT GREEN POWER IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER 2 Once the generator is running simply connect...

Страница 23: ...erator s capacity it may be necessary to group one or more of the tools and or equipment for connection to a separate generator 2 Connect the power cord of a 12 VDC powered tool or equipment to the DC...

Страница 24: ...prevent cross threading 8 After the spark plug is seated tighten with a spark plug wrench to compress the washer Inspection Cleaning and Maintenance WARNING ALWAYS MAKE SURE THE ENGINE POWER SWITCH I...

Страница 25: ...f the engine has not been run for a long time the sediment cup should be cleaned 1 Turn the fuel valve to the OFF position Remove the sediment c up and O ring 2 Clean the sediment cup and O ring in no...

Страница 26: ...qualified service technician before further use Do not use damaged equipment Before each use make sure the engine s oil and gas levels are adequate If necessary fill the crankcase until the oil level...

Страница 27: ...ammable solvent to clean the filter element can cause a fire or explosion Use only soapy water or nonflammable solvent 1 Unsnap the air cleaner cover clips remove the air cleaner cover and remove the...

Страница 28: ...27 Owner s Manual...

Страница 29: ...28 Transporting Storage 4000W Generator...

Страница 30: ...R Wiring Diagram for GPG4000CW G R W Y G R B HOURMETER R W MAIN WINDING1 BR BR B B SECONDARY WINDING Y Y B Y MAIN WINDING 2 R B BR W AC CIRCUIT BREAKER Y G Y G B B IGNITION COIL SPARK PLUG OIL SENSOR...

Страница 31: ...yes Current Output 120V AC 27 5A 60Hz 3 300 4 000 Outlet AC electr DC electrical ical Outlet 12V 8 3A Two 120V 20A NEMA 5 20 Receptacle one 120V 30A NEMA L5 30 Receptacle Gasoline engine Fuel Type Un...

Страница 32: ...LT DOWEL PIN 10X16 FLANGE BOLT M8X58 SPARK PLUG GPG4000 A 01 GPG4000 A 02 GPG4000 A 03 GPG4000 A 04 GPG4000 A 05 GPG4000 A 06 GPG4000 A 07 GPG4000 A 08 GPG4000 A 09 GPG4000 A 10 GPG4000 A 11 PGH40025...

Страница 33: ...TCH ASSY GOVERNOR GEAR ASSY GOVERNOR ARM SHAFT LOCK PIN 8mm DRAIN PLUG BOLT DRAIN PLUG WASHER 10 2mm SLIDER WASHER BALL BEARING 6205 OIL ALERT GOVERNOR SLIDER HEX HEAD FLANGE BOLT M6X12 Qty 1 1 1 1 1...

Страница 34: ...0 C 02 GPG4000 C 03 GPG4000 C 04 GPG4000 C 05 GPG4000 C 06 GPG4000 C 07 Qty 1 1 1 1 2 6 1 PGH46854 PGH46934 PGH46902 PGH40925 6 PGH41000 PGH46875 PGH42133 DESCRIPTION K N A R C CASE COV ER K N A R C C...

Страница 35: ...4000W Generator 34 Crankshaft system assy Description D GPG4000 D 01 GPG4000 D 02 CRANKSHAFT COMP SEMICIRCLE KEY PGH42101 PGH42101 1 Qty 1 1 GPA Parts No LCT Parts No LCT engine parts...

Страница 36: ...10 COMPRESSION RING A COMPRESSION RING B OIL RING A OIL RING B PISTON PIN CLIP PISTON PISTON PIN CONNECTING ROD CONNECTING COVER CONNECTING ROD BOLT Qty PGH41327 1 1 1 2 1 2 PGH41327 2 PGH41327 3 PGH...

Страница 37: ...NUT ROCKER ARM PIVOT ROCKER ARM PIVOT BOLT M8 PUSH ROD GUIDE PLATE PUSH ROD VALVE LIFTER CAMSHAFT OIL SEAL VALVE SPRING Qty PGH40525 2 2 2 2 1 2 2 1 2 PGH40550 PGH40500 PGH40475 PGH40275 PGH40350 PGH4...

Страница 38: ...1 PGH46050 1 2 PGH46050 1 3 PGH46050 1 4 PGH46050 1 5 PGH46050 1 6 PGH46050 1 7 PGH46050 1 8 PGH46050 1 9 PGH46050 1 10 PGH46050 1 11 PGH46050 1 12 PGH46050 1 13 1 3 1 1 2 2 1 1 1 1 1 1 1 1 GPA Parts...

Страница 39: ...H 04 AIR CLEANER SUPPORT GPG4000 H 05 FLANGE BOLT M6 X 12 GPG4000 H 06 FLANGE BOLT M6 X 20 3 PGS40007 PGS40003 PGH42628 PGH46163 PGH46182 PGH46145 8 7 7 Qty 1 1 1 4 1 GPG4000 H 07 FLANGE BOLT M6 X 10...

Страница 40: ...PG4000 I 02 GPG4000 I 03 GPG4000 I 04 CARBURETOR ASSY CARBURETOR PAPER GASKET CARBURETOR INSULATING PLATE INTAKE PIPE GASKET 1 2 3 4 PGH44070 PGH44128 PGH44150 PGH44203 Qty 1 1 1 1 GPA Parts No LCT Pa...

Страница 41: ...n J GPG4000 J 01 GPG4000 J 02 GPG4000 J 03 GPG4000 J 04 FLYWHEEL COOLING FAN STARTER PULLEY FLYWHEEL NUT M14X1 5 3 2 PGH42475 PGH42461 PGH42500 PGH46142 Qty 1 1 1 1 GPA Parts No LCT Parts No LCT engin...

Страница 42: ...PG4000 K 05 NOISE SUPPERSSOR CAP ASSY IGNITION COIL ASSY STOP SWITCH CORD STOP SWITCH CORD HOLDER FLANGE BOLT M6 X 25 Qty BGS40009 PGH44675 3 PGH44675 2 1 PGH44675 2 2 PGH44675 2 3 1 1 1 1 1 4000WGene...

Страница 43: ...UNIT ASSY CONTROL BASE COMP CONTROL AJUSTING SPRING PAN SCREW M5 X 25 FLANGE BOLT M6 X 12 GOVERNOR SPRING THROTTLE RETURN SPRING GOVERNOR ROD FLANGE NUT M6 GOVERNOR ARM BOLT M6 GOVERNOR ARM Qty PGH455...

Страница 44: ...H42160 2 1 PGH42160 2 2 PGH42160 PGH42160 2 4 PGH42160 2 5 PGS40003 PGH44104 Qty DESCRIPTION AIR CLEANER COV ER COMP AIR CLEANER ELEMENT FLANGE NUT M6 AIR CLEANER SEPARATOR AIR CLEANER SEAL AIR CLEANE...

Страница 45: ...04 BGH42900 1 2 6 7 8 3 5 5 4 4 BGS60004 GPG4000 O 02 GPG4000 O 03 GPG4000 O 04 MUF MUFFLER BRACKET EXHAUST GASKET FLER STAY COMP FLANGE NUT M8 FLANGE NUT M6 2 BGS20002 GPG4000 O 05 SPRING WASHER 8 BG...

Страница 46: ...COMP GPG4000 P 04 OVERFLOW VALVE GPG4000 P 05 1 GPG4000 P 05 2 GPG4000 P 06 TUBE CLIP A GPG4000 P 07 FUEL TUBE D GPG4000 P 08 FUEL VALVE GPG4000 P 09 TUBE CLIP C GPG4000 P 10 FLANGE BOLT M6x25 GPG4000...

Страница 47: ...00 Q 02 HOUR METER GPG4000 Q 03 BGG50014 BGG50705 BGG53350 BGG53450 BGG52100 BGG52256 BGG53650 BGG50200 BGG52950 CON EARTH TERMINAL TROL PANEL COMP GPG4000 Q 04 120V 20A NEMA 5 20 Receptacle 120V 30A...

Страница 48: ...0 R 01 BGG40413 1 4 4 BGG61006 GENERATOR FRAME BOTTON RUBBER A GPG4000 R 02 1 1 1 BGG50014 CONTROL PANEL CASE GPG4000 R 0 GPG4000 R 0 GPG4000 R 0 GPG4000 R 0 GPG4000 R 0 3 2 GPA Parts No LCT Parts No...

Страница 49: ...BGS30039 BGG13200 BGS60001 GPG4000 S 02 GPG4000 S 03 GPG4000 S 04 GPG4000 S 05 GPG4000 S 06 GPG4000 S 07 GPG4000 S 08 GPG4000 S 09 GPG4000 S 10 GPG4000 S 11 GPG4000 S 12 GPG4000 S 13 GPG4000 S 14 GPG...

Страница 50: ...G 4000 T 09 GPG4000 T 10 STANDER GPG 4000 T 11 FLANGE BOLT M8X 20 FLA HANDLE NGE NUT M8 6 7 7 5 5 4 2 2 2 2 2 2 FLANGE NUT M8 4 2 6 2 1 BGS20006 1 2 BGG42064 BGG42022 BGS30008 BGS30014 BGG20002 BGS200...

Страница 51: ...Distributed by Green Power America LLC www Green PowerAmerica com All copyright c is reserved by Green Power America LLC...

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