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GREAT PLAINS Ultra Chisel 6000 Series, Руководство по предпродажной подготовке

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6539-6545UC

Table of Contents

Index

Assembly

Great Plains

 | 562-339Q | 05/05/2021

Table of Contents

Index

15

Attach Hose Clamps and Hose wraps

Refer to Figure 12
79. Make sure all Stauff Clamps are tight and that hoses are

routed  correctly.  If  not  install  hose  clamps  on  hoses  as

shown.

80. Install hose wraps on hoses as needed.

Be  sure  and  get  hoses  and  light  wiring  harness

fastened properly so they do not drag. Check to be

sure there is enough slack in hinge area when folding

machine the first time.

Hydraulic Hose Hookup

81. Great Plains hydraulic hoses are color coded to help you

hookup hoses to your tractor outlets. Hoses that go to the

same remote valve are marked with the same color.

Hose Handles

Refer to Figure 13

82. To distinguish hoses on the same hydraulic circuit, refer to

hose  handles.  The  hose  under  an  extended-cylinder

symbol  feeds  a  cylinder  base  end.  The  hose  under  a

retracted-cylinder symbol feeds a cylinder rod end.

83. Once all hoses are tightened, hook hoses to tractor

Color

Hydraulic Function

Black

Lift (2 hoses)

Green

Fold (2 hoses)

Yellow

Auxiliary (Optional 2 Hoses)

Figure 12

Hose Clamp Assembly

43454

High Pressure Fluid Hazard:

Relieve  pressure  before  disconnecting  hydraulic  lines.  Use

paper  or  cardboard, NOT BODY  PARTS,  to  check  for leaks.

Wear  protective  gloves  and  safety  glasses  or  goggles  when

working with hydraulic systems. Escaping fluid under pressure

can  have  sufficient  pressure  to  penetrate  the  skin  causing

serious injury. If an accident occurs, seek immediate medical

assistance from a physician familiar with this type of injury.

Only trained personnel should work on system hydraulics.

Figure 13

Hose Handles

41552

Содержание Ultra Chisel 6000 Series

Страница 1: ...TRUCTIONS Pre Delivery Manual 6539UC 6541UC 6543UC 6545UC 6000 Series Ultra Chisel Read the operator s manual entirely When you see this symbol the subsequent instructions and warnings are serious follow without exception Your life and the lives of others depend on it Illustrations may show optional equipment not supplied with standard unit 43882 ...

Страница 2: ...Table of Contents Index Table of Contents Index ...

Страница 3: ...nformation 18 Torque Values Chart 18 Tire Inflation Chart 19 Hydraulic Connectors and Torque 19 5 Section Hydraulic Lift Layout 20 5 Section Hydraulic Lift Layout 21 5 Section Hydraulic Fold Layout 22 5 Section Hydraulic Fold Layout 23 6539UC Machine Layout 9 Spacing 24 6539UC Machine Layout 12 Spacing 25 Hydraulic Reel Hydraulic Layout 26 Hydraulic Reel Hydraulic Layout 27 6541UC Machine Layout 9...

Страница 4: ...Great Plains 562 339Q 2021 05 05 Table of Contents Index iv 6539 6545UC Table of Contents Index ...

Страница 5: ... extreme situations typically for machine components that for functional purposes cannot be guarded WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices CAUTION indicates a potentially hazardous situation which if not avoide...

Страница 6: ...ARTS to check for suspected leaks Wear protective gloves and safety glasses or goggles when working with hydraulic systems If an accident occurs seek immediate medical assistance from a physician familiar with this type of injury Use Safety Lights and Devices Slow moving tractors and towed implements can create a hazard when driven on public roads They are difficult to see especially at night Use ...

Страница 7: ...ls use wheel handling equipment adequate for weight involved Safety At All Times Thoroughly read and understand the instructions in this manual before operation Read all instructions noted on the safety decals Be familiar with all machine functions Operate machinery from the driver s seat only Do not leave machine unattended with tractor engine running Do not stand between the tractor and machine ...

Страница 8: ...he soil above 8 to remove density layers while leaving the residue mixed at the surface to reduce wind erosion and assist with water infiltration Models Covered Document Family Tools Required Basic Hand Tools Torque Wrench Fork Truck Overhead Hoist or Loader Pre assembly Checklist 1 Before assembling read and understand Important Safety Information in front part of this manual 2 Have at least two ...

Страница 9: ...roper part s identification As a ref erence keep the operator s and part s manual on hand while assembling The information in this manual is current at printing Some parts may change to assure top performance Definitions The following terms are used throughout this manual A crucial point of information related to the preceding topic Read and follow the directions to remain safe avoid serious damag...

Страница 10: ...ames in proper locations but may need to have the shanks and sweeps installed Shank assemblies will be shipped in a box on a pallet Finishing attachments if equipped will be pre assembled and banded to a pallet Some attachments will need drag arm extensions See parts manual for proper identification Unloading Be sure the truck is on level ground preferably concrete Centering componets The Ultra Ch...

Страница 11: ... on the shipping stands 19 Sections will be stacked place bottom section on the ground before unbolting the top section and setting it on the ground 20 Repeat steps 17 20 with wing stacked sections Unpacking Boxes Position boxes in area that you can maneuver components up to machine for assembly 21 Carefully remove banding from boxes 22 Carefully remove banding from finishing attachments 23 Locate...

Страница 12: ... shank assemblies the 5 8 x 41 2 Gr 5 bolt the 1 2 x 3 Gr5 Special Thread Bolt and shank bolt spacers 1 washer and necessary lock nuts from the misc box 28 Loosen 1 x 7 Gr 5 Slide shank assembly through shank cradle in shank mount and align holes as shown 29 Install 5 8 x 41 2 Gr 5 bolt 1 2 x 3 Gr 5 bolt secure with 5 8 lock nuts If the following step is not followed serious equipment failure or b...

Страница 13: ...cs See Torque Values Chart on page 18 Install Frame Trusses Wing Stops Refer to Figure 6 37 The frame trusses are the same for both sides on models 6321 6324 6327 6329 On models 6330 6333 the trusses are specific to the side of the machine they belong on See parts manual for part numbers and placement 38 Install the two frame trusses to the center frame using 3 4 x 2 hex bolt 3 4 lock washer and 3...

Страница 14: ... flat washers one on each side of hitch both sides 11 4 x 7 Gr 8 hex bolt and 11 4 top lock nut 44 Attach hitch jack to front jack tube as shown to support front of tongue 45 Install hose loop on hitch assembly and route light harness and hydraulic hoses thru the loop If not already installed secure with Stauff hose clamps 5 16 x 11 4 hex bolts and 2 stauff stacking bolts for three clamps 5 16 x 1...

Страница 15: ...you will need to drive caster inner pivot tubes into the brackets and thru the gauge wheel arms before installing bolts 50 Fasten turnbuckle assembly to gauge wheel arms with 1 x 3 snap ring pins 1 machine washer and 1 snap ring 51 Attach the caster pivot arm assembly to gauge wheel arms and drive inner pivot tubes into brackets and gauge wheel arms before securing with 1 x 10 Gr 5 bolts 1 hex nut...

Страница 16: ...ct the wing level bar to the lift rocker using 1 x 5 13 snap ring pin and the torque tube using 1 x 3 00 pin snap ring both pins use 1 5 x 1 00 x 075 machine washer and 1 heavy snap ring 61 If the outside wing hinge bracket is not installed used 3 4 x 2 Gr 5 hex bolts 3 4 x 41 32 x 53 4 u blot and secure with 3 4 lock washer and 3 4 hex nut 62 On models 6539 6541 you will need to attach wing stop ...

Страница 17: ...6539 6545UC Table of Contents Index Assembly Great Plains 562 339Q 05 05 2021 Table of Contents Index 13 4 1 1 3 3 2 3 1 1 1 2 11 13 12 17 15 14 2 5 5 8 9 10 18 Figure 10 Wing Assembly 43868 43460 ...

Страница 18: ...ge bracket with 1 x 5 38 snap pin ring 1 flat washer and 1 heavy snap ring Do not hook up rod end of fold cylinder until system is purged of air See Purging Hydraulic System on page 16 Which means you can not hook up the H bracket yet either 72 Connect the wing level bar to the lift rocker using 1 x 5 13 snap ring pin and the torque tube using 1 x 3 00 pin snap ring both pins use 1 5 x 1 00 x 075 ...

Страница 19: ... To distinguish hoses on the same hydraulic circuit refer to hose handles The hose under an extended cylinder symbol feeds a cylinder base end The hose under a retracted cylinder symbol feeds a cylinder rod end 83 Once all hoses are tightened hook hoses to tractor Color Hydraulic Function Black Lift 2 hoses Green Fold 2 hoses Yellow Auxiliary Optional 2 Hoses Figure 12 Hose Clamp Assembly 43454 Hi...

Страница 20: ...hown so that when the rod is extended it will clear the wing fold brackets Extend the fold cylinders green handles completely and then close them Extend and retract the cylinders several times to purge air from the system Now the cylinders may be extended far enough to be connected to the wing fold brackets 86 The fold cylinders may now be connected to the wing fold brackets Use the 1 x 5 38 snap ...

Страница 21: ...n 90 Once the options are installed fold the Ultra Chisel to check for clearance and interferences Slowly fold Ultra Chisel while watching that hoses and wiring harnesses do not become pinched or kinked while watching for interferences Double check that all bolts are tightened to specs See Torque Values Chart on page 18 Consult the operating instructions Operator s Manual for the first time field ...

Страница 22: ... 3 5 960 1510 2100 11 8 7 480 1080 1750 M30 X 2 1060 1680 2320 11 8 12 540 1210 1960 M36 X 3 5 1730 2650 3660 11 4 7 680 1520 2460 M36 X 2 1880 2960 4100 11 4 12 750 1680 2730 13 8 6 890 1990 3230 a in tpi nominal thread diameter in inches threads per inch 13 8 12 1010 2270 3680 b N m newton meters 11 2 6 1180 2640 4290 11 2 12 1330 2970 4820 c mm x pitch nominal thread diameter in mm x thread pit...

Страница 23: ...id pipe sealant for hydraulic applications Do not use tape sealant which can clog a filter and or plug an orifice JIC Joint Industry Conference SAE J514 Note straight threads and the 37 cone on M fittings or 37 flare on F fittings Use no sealants tape or liquid on JIC fittings ORB O Ring Boss SAE J514 Note straight threads and elastomer O Ring Prior to installation to prevent abrasion during tight...

Страница 24: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 20 6539 6545UC Table of Contents Index Appendix Reference Information 5 Section Hydraulic Lift Layout TP 69035 ...

Страница 25: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 21 5 Section Hydraulic Lift Layout TP 69056 ...

Страница 26: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 22 6539 6545UC Table of Contents Index Appendix Reference Information 5 Section Hydraulic Fold Layout TP 69057 ...

Страница 27: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 23 5 Section Hydraulic Fold Layout TP 69058 ...

Страница 28: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 24 6539 6545UC Table of Contents Index Appendix Reference Information Hydraulic Reel Hydraulic Layout TP 69859 ...

Страница 29: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 25 Hydraulic Reel Hydraulic Layout TP 69860 ...

Страница 30: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 26 6539 6545UC Table of Contents Index Appendix Reference Information 6539UC Machine Layout 9 Spacing 43873 ...

Страница 31: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 27 6539UC Machine Layout 12 Spacing 43874 ...

Страница 32: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 28 6539 6545UC Table of Contents Index Appendix Reference Information 6541UC Machine Layout 9 Spacing TP 69030 ...

Страница 33: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 29 6541UC Machine Layout 12 Spacing TP 69028 ...

Страница 34: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 30 6539 6545UC Table of Contents Index Appendix Reference Information 6543UC Machine Layout 9 Spacing TP 69203 ...

Страница 35: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 31 6543UC Machine Layout 12 Spacing TP 69204 ...

Страница 36: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 32 6539 6545UC Table of Contents Index Appendix Reference Information 6545UC Machine Layout 9 Spacing TP 69198 ...

Страница 37: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 33 6545UC Machine Layout 12 Spacing TP 69197 ...

Страница 38: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 34 6539 6545UC Table of Contents Index Appendix Reference Information 6539UC Heavy Coiltine Layout 9 Spacing 43875 ...

Страница 39: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 35 6539UC Heavy Coiltine Layout 12 Spacing 43876 ...

Страница 40: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 36 6539 6545UC Table of Contents Index Appendix Reference Information 6539UC Heavy Coiltine Reel Hyd Reel Layout 9 Spacing 43877 ...

Страница 41: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 37 6539UC Heavy Coiltine Reel Hyd Reel Layout 12 Spacing 43878 ...

Страница 42: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 38 6539 6545UC Table of Contents Index Appendix Reference Information 6539UC 5 Row HR Spike Drag 9 Spacing TP 69059 ...

Страница 43: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 39 6539UC 5 Row HR Spike Drag 9 Spacing TP 69060 ...

Страница 44: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 40 6539 6545UC Table of Contents Index Appendix Reference Information 6539UC 5 Row HR Spike Drag 12 Spacing TP 69061 ...

Страница 45: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 41 6539UC 5 Row HR Spike Drag 12 Spacing TP 69062 ...

Страница 46: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 42 6539 6545UC Table of Contents Index Appendix Reference Information 6541UC Heavy Coiltine Layout 9 Spacing TP 69033 ...

Страница 47: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 43 6541UC Heavy Coiltine Layout 12 Spacing TP 69034 ...

Страница 48: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 44 6539 6545UC Table of Contents Index Appendix Reference Information 6541UC Heavy Coiltine Reel Hyd Reel Layout 9 Spacing TP 69031 ...

Страница 49: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 45 6541UC Heavy Coiltine Reel Layout 12 Spacing TP 69032 ...

Страница 50: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 46 6539 6545UC Table of Contents Index Appendix Reference Information 6541UC 5 Row HR Spike Drag 9 Spacing TP 69063 ...

Страница 51: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 47 6541UC 5 Row HR Spike Drag 9 Spacing TP 69064 ...

Страница 52: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 48 6539 6545UC Table of Contents Index Appendix Reference Information 6541UC 5 Row HR Spike Drag 12 Spacing TP 69065 ...

Страница 53: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 49 6541UC 5 Row HR Spike Drag 12 Spacing TP 69066 ...

Страница 54: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 50 6539 6545UC Table of Contents Index Appendix Reference Information 6543UC Heavy Coiltine Layout 9 12 Spacing TP 69209 ...

Страница 55: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 51 6543UC Heavy Coiltine Layout 9 12 Spacing TP 69210 ...

Страница 56: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 52 6539 6545UC Table of Contents Index Appendix Reference Information 6543UC Heavy Coiltine Reel Hyd Reel Layout 9 12 Spacing TP 69211 ...

Страница 57: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 53 6543UC Heavy Coiltine Reel Hyd Reel Layout 9 12 Spacing TP 69212 ...

Страница 58: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 54 6539 6545UC Table of Contents Index Appendix Reference Information 6543UC 5 Row Spike Drag HR Layout 9 12 Spacing TP 69213 ...

Страница 59: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 55 6543UC 5 Row Spike Drag HR Layout 9 12 Spacing TP 69214 ...

Страница 60: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 56 6539 6545UC Table of Contents Index Appendix Reference Information 6545UC Heavy Coiltine Layout 9 Spacing TP 69217 ...

Страница 61: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 57 6545UC Heavy Coiltine Layout 9 Spacing TP 69217 ...

Страница 62: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 58 6539 6545UC Table of Contents Index Appendix Reference Information 6545UC Heavy Coiltine Layout 12 Spacing TP 69207 ...

Страница 63: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 59 6545UC Heavy Coiltine Layout 12 Spacing TP 69208 ...

Страница 64: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 60 6539 6545UC Table of Contents Index Appendix Reference Information 6545UC Heavy Coiltine Reel Hyd Reel Layout 9 Spacing TP 69215 ...

Страница 65: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 61 6545UC Heavy Coiltine Reel Hyd Reel Layout 9 Spacing TP 69216 ...

Страница 66: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 62 6539 6545UC Table of Contents Index Appendix Reference Information 6545UC Heavy Coiltine Reel Hyd Reel Layout 12 Spacing TP 69201 ...

Страница 67: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 63 6545UC Heavy Coiltine Reel Hyd Reel Layout 12 Spacing TP 69202 ...

Страница 68: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 64 6539 6545UC Table of Contents Index Appendix Reference Information 6545UC 5 Row Spike Drag HR Layout 9 Spacing TP 69205 ...

Страница 69: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 65 6545UC 5 Row Spike Drag HR Layout 9 Spacing TP 69206 ...

Страница 70: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 66 6539 6545UC Table of Contents Index Appendix Reference Information 6545UC 5 Row Spike Drag HR Layout 12 Spacing TP 69199 ...

Страница 71: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 67 6545UC 5 Row Spike Drag Layout 12 Spacing TP 69200 ...

Страница 72: ...Spike Drag 9 Spacing 39 6539UC 5 Row HR Sprike Drag 9 Spaciing 38 6541UC Heavy Coiltine Layout 9 Spacing 42 6541UC Heavy Coiltine Reel Hyd Reel Layout 44 6541UC Heavy Coiltine Reel Hyd Reel Layout 12 Spacing 45 6541UC Machine Layout 12 Spacing 29 6541UC Machine Layout 9 Spacing 28 6541UC 5 Row HR Spike Drag 12 Spacing 48 6541UC 5 Row HR Spike Drag 12 Spacing 49 6541UC 5 Row HR Spike Drag 9 Spacing...

Страница 73: ... symbol safety 1 T tables document family 4 fittings torque 19 hose color code 15 models covered 4 tire inflation 19 torque values 18 Tire Inflation Chart 19 tires 3 torque values chart wheel bolts 18 W WARNING defined 1 warranty tire 19 wing hinge pins 12 14 wing fold brackets 12 16 wings 6 www 19 Numerics 11Lx15 12 Ply RI 19 12 5Lx15 12 Ply RI 19 380 55r16 5 19 562 339M manual 4 562 339P manual ...

Страница 74: ...Table of Contents Index Table of Contents Index ...

Страница 75: ...Great Plains Mfg 1525 E North St P O Box 5060 Salina KS 67402 Table of Contents Index ...

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