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Great Plains

| 560-484Q-ENG | 2021

Table of Contents

Index

Product #

Table of Contents

Index

Assembly

Install JIC Fittings

Refer to Figure 28
150.Install JIC female hose to male fitting.
151.When the JIC hoses are routed, follow the following

procedure for hooking up and tightening.

a. Inspect for possible contamination or damage from

shipping or handling. Sealing surface should be

smooth. Annular tool marks of (100uin) concentric

with thread permissible.

b. Lubricate the threads and the entire surface of the

cone with hydraulic fluid or a light lubricant.

c. Align mating componets for hand connection and

turn flare nut until sealing surfaces make full contact.

d. Torque nut to the values shown in “Torque Value

Chart” page 23. If a wrench pad is provided next to

nut, place a second wrench on pad to prevent flare

from rotating while being torqued.

e. When torquing nut onto a straight flared fitting, it may

be necessary to also place a wrench on the flared fit

ting wrench pad to prevent it from turning during

assembly.

152.Alternate Assembly Method for JIC.

a. If torqued method not possible, follow steps a-c (step

166), then proceed to the steps below.

b. Lightly wrench tighten the nut until there is firm resis

tance.

c. Place a wrench on wrench pad next to nut as near

the 6 0’clock position as possible.

d. Place second wrench on nut as near the 3 o’clock

position as possible.

e. Turn nut clockwise to no less than the 4 o’clock posi

tion and no more than the 6 o’clock position.

Required rotation generally decreases as size

increases.

Figure 28

JIC Fittings Assembly

41678

Содержание 8323

Страница 1: ...Assembly Manual 8323 8328 8332 8336 8539 8544 8548 8551 8556 8560 Field Cultivator Floating Hitch Read the operator s manual entirely When you see this symbol the subsequent instructions and warnings are serious follow without exception Your life and the lives of others depend on it Illustrations may show optional equipment not supplied with standard unit 41778 ...

Страница 2: ...Table of Contents Index Table of Contents Index ...

Страница 3: ... Wing 14 Install 5 Section Wing Fold 15 Install 5 Section Outside Wings 16 Center Transport 18 8332 8560 Wing Transport 18 8332 8328 8539 8560 Outside Wing Transport 19 Install Gauge Wheel Jack Style 19 Install Gauge Wheel Caster Style 20 Install K Flex 20 Install Magnum Shank 21 Install Hydraulic Valves 21 Install Rebound Valve and O Ring Fittings 22 Install Depth Control Valve 22 Install 3 Secti...

Страница 4: ...ag w Reel Layout 101 8323FCF CH4B Coil Tine Drag Layout 102 8328FCF CH4B Coil Tine Drag Layout 103 8332FCF CH4B Coil Tine Drag Layout 104 8336FCF CH4B Coil Tine Drag Layout 105 8539FCF CH4B Coil Tine Drag Layout 106 8539FCF CH4B Coil Tine Drag Layout 107 8544FCF CH4B Coil Tine Drag Layout 108 8544FCF CH4B Coil Tine Drag Layout 109 8548FCF CH4B Coil Tine Drag Layout 110 8548FCF CH4B Coil Tine Drag ...

Страница 5: ...t extreme situations typically for machine components that for functional purposes cannot be guarded WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices CAUTION indicates a potentially hazardous situation which if not avoid...

Страница 6: ...e hazard by relieving pressure before disconnecting hydraulic lines Use a piece of paper or cardboard NOT BODY PARTS to check for suspected leaks Wear protective gloves and safety glasses or goggles when working with hydraulic systems If an accident occurs seek immediate medical assistance from a physician familiar with this type of injury Use Safety Lights and Devices Slow moving tractors and tow...

Страница 7: ...tires use a clip on chuck and extension hose long enough for you to stand to one side not in front of or over tire assembly Use a safety cage if available When removing and installing wheels use wheel handling equipment adequate for weight involved Safety At All Times Thoroughly read and understand the instructions in this manual before operation Read all instructions noted on the safety decals Be...

Страница 8: ...e residue firm soil and break clods Models Covered Document Family Tools Required Basic Hand Tools Torque Wrench Fork Truck Overhead Hoist or Loader Pre assembly Checklist 1 Before assembling read and understand Important Safety Information in front part of this manual 2 Have at least two people on hand while assembling 3 Make sure area is level and free of obstructions preferably an open concrete...

Страница 9: ...rmance Definitions The following terms are used throughout this manual A crucial point of information related to the preceding topic Read and follow the directions to remain safe avoid serious damage to equipment and ensure desired field results Useful information related to the preceding topic Right hand and left hand as used in this manual are determined by facing the direction the machine will ...

Страница 10: ...a time using a fork truck or overhead hoist Move each component out of the way so you have plenty of room to remove the next one Unload Smaller Items First Unloading the frames is a potentially dangerous operation Reduce risk and complication by first unloading 6 the tire wheel assemblies 7 the smaller items Place these components well out of the maneuvering area needed for unloading the gang asse...

Страница 11: ...ght brackets LH and RH with 1 2 x 31 32 x 6 u bolts models 8323 8328 or 1 2 x 51 32 x 41 2 u bolt models 8332 8560 1 2 lock washers and nuts See machine layout section in Appendix for proper light bracket placement 15 Attach light mounting brackets to rear center frame tube with 1 2 x 41 32 x 4 u bolt 1 2 lock washers and nuts 16 Mount smv post with 1 2 x 41 32 x 4 u bolt 1 2 lock washers and nuts...

Страница 12: ...op lock nuts 23 Align holes in front leveling links with front of level bar link and other end with welded ears on center brace bar Use a 1 5 machine washer in between each leveling link and the frame tubes Secure with 1 x 7 Gr 8 special thread bolts and 1 top lock nuts 24 Align top holes in rear leveling links with rod end of 3 50 x 8 x 1 25 cylinders and rear of level bar link secure with 1 x 11...

Страница 13: ...ct Table of Contents Index Assembly Great Plains 560 484Q ENG 2021 02 09 Table of Contents Index 9 6 7 8 1 13 11 12 13 18 11 U D F B L R 13 17 16 10 3 2 5 4 15 14 9 19 12 Figure 6 Torque Tube Level Bar 41903 ...

Страница 14: ... 4 flat washers one on outside of hitch both sides and 1 top lock nut 34 Mount square jack to front mount on hitch with pin provided with jack Use jack to help support front of hitch for rest of hitch assembly 35 Align holes in hitch base with holes in front of hitch 36 Align holes in safety chain support with holes on left side of hitch secure with 1 x 8 Gr 8 special hex bolts 1 lock washers and ...

Страница 15: ...t of the wing frame LH with 3 4 x 2 hex bolts 3 4 lock washers and 3 4 hex nuts 46 Align holes in wheel arm L secure with 1 1 4 x 6 pins 3 8 x 2 1 4 hex bolts and 3 8 top lock nuts 47 Mount wing fold bracket to wing with 3 4 x 5 hex bolts 3 4 lock washers and 3 4 hex nuts 5 8 x 3 1 32 x 5 1 2 u bolts 5 8 lock washers and 5 8 hex nuts 48 Attach base end of 3 25 x 8 x 1 25 lift cylinder to front hol...

Страница 16: ...heel arm with 1 x 31 8 clevis pin 1 5 x 1 0 x 075 machine washer and 3 16 x 2 cotter pin 60 Align bottom holes of leveling links with ear on wing brace secure with 1 x 9 Gr 8 bolt and 1 top lock nut 61 Align top holes in leveling links rod end of 3 25 x 8 x 1 25 lift cylinder and front of LH wing pull secure with 1 x 7 Gr 8 special thread bolt 1 top lock nut 62 Attach base end of 3 25 x 8 x 1 25 l...

Страница 17: ... Table of Contents Index Assembly Great Plains 560 484Q ENG 2021 02 09 Table of Contents Index 13 Null4 9 7 3 1 2 5 14 17 13 20 14 8 8 6 8 14 4 10 15 16 11 19 8 12 18 U D F B L R Figure 11 8332 8336 Wing 41907 ...

Страница 18: ...russ to wing with 5 8 x 11 2 hex bolts 5 8 lock washers and hex nuts 72 Align hole in rear of LH wing pull to LH wheel arm with 1 x 31 8 clevis pin 1 5 x 1 0 x 075 machine washer and 3 16 x 2 cotter pin 73 Align bottom holes of leveling links with ear on wing brace secure with 1 x 9 Gr 8 bolt and 1 top lock nut 74 Align top holes in leveling links rod end of 3 25 x 8 x 1 25 lift cylinder and front...

Страница 19: ...Attach inside wing hinge to wing brace with 5 8 x 11 2 hex bolts 5 8 lock washers and hex nuts 5 8 x 31 32 x 51 2 u bolts 5 8 lock washers and nuts 82 Attach wing lock mount on top of wing frame tube with 1 2 x 31 32 x 5 u bolts 1 2 lock washers and nuts See layout section in Appendix for proper placement of wing lock mount wing rest 83 Bolt the automatic wing latch to wing lock mount with 3 4 x 4...

Страница 20: ...8 top lock nuts 92 Attach base end of 3 25 x 8 x 1 25 lift cylinder models 8539 8548 or 3 50 x 8 x 1 325lift cylinder models 8551 8560 to front hole of cylinder mount plate with 1 x 31 8 pin 1 5 x 1 0 x 075 machine washer and 3 16 x 2 cotter pin Attach rod end of cylinder to wheel arm L with 1 x 31 8 pin 1 5 x 1 0 x 075 machine washer and 3 16 x 2 cotter pin 93 Mount bottom of 180 fold rocker to w...

Страница 21: ...duct Table of Contents Index Assembly Great Plains 560 484Q ENG 2021 02 09 Table of Contents Index 17 14 12 15 17 14 18 2 19 10 9 8 5 3 U D F B L R 4 6 16 11 1 13 9 7 Figure 14 5 Section Outside Wing 41910 ...

Страница 22: ... side 101 Tighten all bolts to specs See Torque Values Chart on page 29 8332 8560 Wing Transport Refer to Figure 16 See transport section of Parts Manual for proper parts breakdown for wing walking beam assemblies See notes on drawing for proper hole placement on walking beam spindle and front tube of walking beam See Tires Chart on page 30 for proper tire sizes for tire wheel assembly 102 Install...

Страница 23: ...hten all bolts to specs See Torque Values Chart on page 29 Install Gauge Wheel Jack Style Refer to Figure 18 110 Start by installing the wheel arm mount to the plates on wing frame with 5 8 x 2 hex bolts 5 8 lock washers and nuts 111 Slide screw jack down through the wheel arm mount plate secure with 1 2 x 11 4 hex bolts and 1 2 top lock nuts 112 Slide the spindle receiver inside the wheel arm mou...

Страница 24: ...t mount assembly align holes secure with 5 16 x 3 hex bolt and 5 16 lock nut 120 Attach the wheel tire assembly to 6 bolt hub assembly and secure with 9 16 lug nuts 121 Tighten bolts to specs See Torque Values Chart on page 29 122 See layout section in Appendix for proper adjustment of gauge wheel assembly Install K Flex See layout section in Appendix for proper shank placement Refer to Figure 20 ...

Страница 25: ...bolts to specs See Torque Values Chart on page 29 Install Hydraulic Valves Refer to Figure 22 134 Align holes in depth control valve to top of depth stop valve mounting bracket using 5 16 x 2 hex bolts and 5 16 lock washers 135 Slide one end of depth stop tube with 2 holes through slotted hole in depth stop valve mounting bracket Slide other end of depth stop tube over peg on LH level bar secure w...

Страница 26: ...ooking from fitting from end with nut washer o ring assembly turn nut clockwise as far as possible c Using wrench turn fitting into port until the washer touches the port spot face Continue turning fitting until washer touches thread nearest wrench pad d Back off fitting counterclockwise not exceeding one revolution until it is oriented in the correct position e Place wrench on the wrench pad of f...

Страница 27: ...shown See Install JIC Fittings on page 24 for proper installation Tighten ORB fittings See Install Rebound Valve and O Ring Fittings on page 22 Install Hose Handles Refer to Figure 27 Hose handles are color coded See Hydraulic Hose Hookup on page 25 for proper placement on hoses 146 Install fittings to end of hoses running to front of hitch Attach poppet fittings to fittings 147 Tighten ORB fittin...

Страница 28: ...hown in Torque Value Chart page 23 If a wrench pad is provided next to nut place a second wrench on pad to prevent flare from rotating while being torqued e When torquing nut onto a straight flared fitting it may be necessary to also place a wrench on the flared fit ting wrench pad to prevent it from turning during assembly 152 Alternate Assembly Method for JIC a If torqued method not possible fol...

Страница 29: ... 156 To distinguish hoses on the same hydraulic circuit refer to hose handles The hose under an extended cylinder symbol feeds a cylinder base end The hose under a retracted cylinder symbol feeds a cylinder rod end 157 Once all hoses are tightened hook hoses to tractor Color Hydraulic Function Black Lift 2 hoses Green Fold 2 hoses Figure 29 Hose Clamp Assembly 41583 High Pressure Fluid Hazard Reli...

Страница 30: ...e system 159 You may now charge the fold system Before charging the fold cylinders make sure the rod end of the cylinders are un pinned and block is under cylinders as shown on rear cylinders so that when the rod is extended it will clear the wing fold brackets Extend the fold cylinders green ends completely and then close them Extend and retract the cylinders several times to purge air from the s...

Страница 31: ...e 33 The rear tow hitch will be shipped with big components banded together and bolts will be in a box Carefully un band the components 166 Attach left and right rear hitch arms rear hitch truss rear truss support to center frame using 5 8 x 11 2 bolts 5 8 x 31 32 x 51 2 u bolts secure with 5 8 lock washers and nuts Do not tighten any bolts until every thing is installed 167 Now install the rear h...

Страница 32: ...e decal is to be placed b Peel backing from decal Press firmly on surface being careful not to cause air bubbles under decal c Slowly peel away top protective covering being careful not to pull decal from implement 175 If machine has an optional finishing attachment refer to the Parts Manual for parts break down and attachment layout drawings of this manual 176 Be sure to consult the operating ins...

Страница 33: ... 585 820 M20 X 1 5 310 650 900 7 8 14 250 640 905 M24 X 3 480 760 1050 1 8 340 875 1230 M24 X 2 525 830 1150 1 12 370 955 1350 M30 X 3 5 960 1510 2100 11 8 7 480 1080 1750 M30 X 2 1060 1680 2320 11 8 12 540 1210 1960 M36 X 3 5 1730 2650 3660 11 4 7 680 1520 2460 M36 X 2 1880 2960 4100 11 4 12 750 1680 2730 13 8 6 890 1990 3230 a in tpi nominal thread diameter in inches threads per inch 13 8 12 101...

Страница 34: ...atgtire com BKT www bkt tire com Gauge Wheel 9 5Lx15 8 Ply 44 psi 303 kPa Transport Center Wing 9 5Lx15 8 Ply 44 psi 303 kPa Transport Center 11Lx15 12 Ply 52 psi 359 kPa Transport Center 11Lx15 Load F 90 psi 621 kPa Transport Center 12 5L x 15 F Ply 90 psi 621 kPa Model Center Frame Numbers Tire Size Qty Tire Size Qty Tire Size Qty 8323 8328 9 5L 15 8 ply 4 9 5L 15 8 ply 4 8332 8336 11L 15 12 ply...

Страница 35: ...Prior to installation to prevent abrasion during tightening lubricate O Ring with clean hydraulic fluid Use no sealants tape or liquid on ORB fittings ORB fittings that need orientation such as the ell depicted also have a washer and jam nut adjustable thread port stud Back jam nut away from washer Thread fitting into receptacle until O Ring contacts seat Unscrew fitting to desired orientation Tig...

Страница 36: ...Great Plains 560 484Q ENG 2021 02 09 Table of Contents Index 32 Product Table of Contents Index Appendix 3 Section Hydraulic Lift Layout 41795 ...

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Страница 131: ...Product Table of Contents Index Appendix Great Plains 560 484Q ENG 2021 02 09 Table of Contents Index 127 8548FCF CH3A Coil Tine w Reel Drag Layout 42597 ...

Страница 132: ...Great Plains 560 484Q ENG 2021 02 09 Table of Contents Index 128 Product Table of Contents Index Appendix 8551FCF CH3A Coil Tine w Reel Drag Layout 42598 ...

Страница 133: ...Product Table of Contents Index Appendix Great Plains 560 484Q ENG 2021 02 09 Table of Contents Index 129 8551FCF CH3A Coil Tine w Reel Drag Layout 42599 ...

Страница 134: ...Great Plains 560 484Q ENG 2021 02 09 Table of Contents Index 130 Product Table of Contents Index Appendix 8556FCF CH3A Coil Tine w Reel Drag Layout 43318 ...

Страница 135: ...Product Table of Contents Index Appendix Great Plains 560 484Q ENG 2021 02 09 Table of Contents Index 131 8556FCF CH3A Coil Tine w Reel Drag Layout 43319 ...

Страница 136: ...Great Plains 560 484Q ENG 2021 02 09 Table of Contents Index 132 Product Table of Contents Index Appendix 8560FCF CH3A Coil Tine w Reel Drag Layout 43320 ...

Страница 137: ...Product Table of Contents Index Appendix Great Plains 560 484Q ENG 2021 02 09 Table of Contents Index 133 8560FCF CH3A Coil Tine w Reel Drag Layout 43321 ...

Страница 138: ...Great Plains 560 484Q ENG 2021 02 09 Table of Contents Index 134 Product Table of Contents Index Appendix ...

Страница 139: ...39 8328FCF S4T spike Drag HR 55 8328FCF S5T spike Drag 71 8332FCF CH3A coil tine w reel drag 120 8332FCF CH4B coil tine drag 104 8332FCF machine 40 8332FCF S3T spike drag w reel 88 89 8332FCF S4T spike Drag HR 56 8332FCF S5T spike Drag 72 8336FCF CH3A coil tine w reel drag 121 8336FCF CH4B coil tine drag 105 8336FCF machine 41 8336FCF S4T spike Drag HR 57 8336FCF S5T spike Drag 73 8539FCF CH3A coi...

Страница 140: ...hain support 10 safety symbol 1 shank mount k flex 20 magnum 21 shutdown 3 spindle hub assembly 18 19 spring hose loop holder 10 storage 3 storage pod 6 stub 5 12 symbol safety 1 T t bracket 16 tables document family 4 fittings torque 31 hose color code 25 models covered 4 torque values 29 Tire Chart 30 tire inflation 30 tires 3 torque tube 8 torque value chart 29 torque values chart wheel bolts 2...

Страница 141: ...Table of Contents Index Table of Contents Index ...

Страница 142: ...Great Plains Mfg 1525 E North St P O Box 5060 Salina KS 67402 Table of Contents Index ...

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