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MAIN FRAME ASSEMBLY

Frame Assembly - 47

PART NO

QTY

DESCRIPTION

D28159

1

STRIP, BATTERY INSULATOR

M68342

2

CLAMP, HOSE (RED) #

TCU21265

1

HOSE, 1/4" ID LOW PERM FUEL 50

03H1832

2

BOLT, 5/16-18 X 6.00 CRG 2   Y

135139

4

BOLT, 1/2 X 1.06 X 3/8-16 SLD 5 Y

181148

1

CABLE, BATTERY STARTER - 48"

BATTERY

1

BATTERY, 12V-U1-CCA270MIN

200658

1

PIN, CVS SPG 3/8"  YOKE SPEC Y

201005

1

TANK, FUEL PUPPY PAW ASSEMBLY

201012

1

WLDT, RESERVIOR GUARD

201019

1

CABLE, BATTERY - 25" GROUND

201356

1

CONSOLE BATTERY BRACKET

201090

2

LATCH, BECKSON

201331

1

SHIELD, LH PUMP

201328

1

SHIELD, RH PUMP

201094

1

SHIELD, RH MOTOR

201095

1

SHIELD, LH MOTOR

201150

2

ASSY, TIRE/WHL 18/6.5X8 SLVR

201355

1

SHIELD, ENGINE

201194

2

ROD, CONTROL  5/16 X 22.75  Y

201202

1

RH CAST WEIGHT MACHINED

201204

1

LH CAST WEIGHT MACHINED

251907

1

YOKE, 3/8-24 RH ADJUSTABLE

960001

2

BOLT, 1/4-20 X .750 HEX 5   Y

960022

6

BOLT, 5/16-18 X .750 HEX 5   Y

960027

4

BOLT, 5/16-18 X 2.00 HEX 5   Y

960031

4

BOLT, 5/16-18 X 3.00 HEX 5   Y

960044

2

BOLT, 3/8-16 X 1.00 FGH 8   Y

960113

6

BOLT, 1/2-13 X 1.25 HEX 5   Y

960526

8

NUT, 1/2-20 LUG   C

960601

6

WASHER, .313 MED SPRG LOCK   Y

963001

2

BOLT, 1/4-20 X .625 WSH   Y

963019

10

BOLT, 3/8-16 X 1.00 CRG 5 SN   Y

964003

4

NUT, 5/16-24 STD HEX GR5   Y

964016

6

LOCKNUT, 3/8-16 WHIZ   Y

964040

4

LOCKNUT, 1/4-20 WHIZ   Y

967115

10

LOCKNUT, 5/16-18 NYLOC   Y

967192

6

LOCKNUT, 1/2-13 WHIZ GR5   Y

968087

4

LOCKNUT, 3/8-16 NYLOC   Y

Содержание 201018

Страница 1: ...201018 10 02 2007 Great Dane GSRKA1934S...

Страница 2: ......

Страница 3: ...ng information for the engine installed in your machine Speci cations and design are subject to change without notice Special Messages Your manual contains special messages to bring attention to poten...

Страница 4: ...__________________________ Serial Number _________________________________________ Safety Labels Understanding The Machine Safety Labels Safety Alert Symbol The machine safety labels shown in this sec...

Страница 5: ...others away Do not mow without discharge chute or entire grass catcher in place DANGER E Do not mow without discharge chute or entire grass catcher in place G H F I J CAUTION F Before operating read o...

Страница 6: ...n compliance category listed on the emission control system certi cation or air index label this indicates the number of operating hours for which the engine has been certi ed to meet EPA and or CARB...

Страница 7: ...s or if an abnormal vibration occurs Make neces sary repairs before resuming operations Keep hands and feet away from the cutting units Look behind and down before backing up to be sure of a clear pat...

Страница 8: ...that the operator is un aware of their presence Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine Tr...

Страница 9: ...hardware tightness often during the rst 100 hours of operation Wheel hardware must be tightened to speci ed torque using the proper procedure anytime it is loosened Wear Appropriate Clothing Always w...

Страница 10: ...Testing Materials ASTM If using a funnel make sure it is plastic and has no screen or lter Never remove the fuel tank cap or add fuel with the engine running Allow engine to cool before refueling Neve...

Страница 11: ...ry Check wheel bolt torque Tighten if necessary Check tire air pressure Check tires for damage or cracking Check and adjust speed control linkages and lock Avoid Damage to Plastic and Painted Surfaces...

Страница 12: ...1 2 4 1 2 in Each hole adjusts the height of cut HOC in 12 MM 1 2 in increments 1 2 3 4 1 2 CAUTION Avoid injury Before adjusting cut ting height stop engine and lock the park brake Check tire pressur...

Страница 13: ...r to deck mounting position Caster to deck mounting Upper Positon Rear of Deck Front Casters Rear Deck Nominal Height C Spacers C Spacers Height of Cut Deck Rake Hole Position Top Bottom inches inches...

Страница 14: ...ur authorized dealer for service Perform these tests in a clear open area Keep bystanders away Testing PTO Switch Stand on operator s platform with motion control levers in the neutral position Lock p...

Страница 15: ...n Using Park Brake Locking Park Brake A Raise park brake lever A to lock park brake Unlocking Park Brake Lower park brake lever A to unlock park brake 6 7 1 2 Using the PTO Engage PTO Stand on operato...

Страница 16: ...n and direction can be controlled when the engine is running and park brake is unlocked Operator can exit the mower with the engine running when the park brake is locked and the PTO switch is disengag...

Страница 17: ...t the same time Gentle Left Turn Push right motion control lever further forward than the left motion control lever Gentle Right Turn Push left motion control lever further forward than the right moti...

Страница 18: ...to set engine speed at the 1 2 to 3 4 fast position Position choke knob D Cold engine Pull knob up to the CHOKE position Warm Hot engine If necessary pull knob up to the CHOKE position Turn key switc...

Страница 19: ...ve machine by hand only Do not use another vehicle to move machine Do not tow machine NOTE The pump free wheel valves must be turned fully clockwise closed during normal machine opera tion When the ma...

Страница 20: ...ciency if vehicle is operated constantly at slow or low engine speeds or with frequent short trips Please use the following timetables to perform routine maintenance on your machine 1 2 3 4 5 Servicin...

Страница 21: ...e of a special use grease Contact your Servicing dealer for information Lubricating Front Caster Spindles and Wheels CAUTION Avoid injury Fingers or loose clothing can get caught in rotating parts Sto...

Страница 22: ...4 hours in a day Make sure engine is cool when checking engine oil level 1 Park machine safely See Parking Safely in the SAFETY section 2 Allow engine to cool 3 Clean area around dipstick to prevent d...

Страница 23: ...ds of ller tube when checking oil level Do not tighten dipstick cap when checking oil level Insert dipstick and allow cap to rest on threads of ller Do not tighten cap IMPORTANT Avoid Damage To preven...

Страница 24: ...e manufacturer and is not adjustable If engine is operated at altitudes above 1829 m 6 000 ft some carburetors may require a special high altitude main jet See your authorized dealer If engine is hard...

Страница 25: ...oid the hazard by relieving pressure before disconnecting hydraulic or other lines Tighten all connections before applying pressure Search for leaks with a piece of cardboard Protect hands and body fr...

Страница 26: ...sed air for cleaning purposes Reduce compressed air pressure to 210 kPa 30 psi IMPORTANT Avoid Damage To ensure proper cooling keep the cooling ns clean at all times Operating the machine with obstruc...

Страница 27: ...tioned in front of anchor cap screw F Insert 3 8 in breaker bar into hole C and rotate idler pulley D forward for additional clearance to install traction drive belt Install rear shield Install mower...

Страница 28: ...e with motion control levers in neutral Stand on the operator s platform and release park 2 3 4 5 6 7 1 2 3 4 5 brake If rear wheels rotate when motion control levers are in neutral a neutral adjustme...

Страница 29: ...otate right control rod swivel one turn clockwise Install spring pin D Check transmission tracking again and adjust as re quired until machine drives in a straight line Adjusting Forward and Reverse S...

Страница 30: ...turning If the drive wheels turn a brake adjustment will be necessary Adjusting Park Brake Park machine safely Refer to Parking Safely in the SAFETY section Unlock park brake 1 2 3 1 2 A C B Picture...

Страница 31: ...Belt Removing Mower Deck Drive Belt Park machine safely See Parking Safely in the SAFE TY section Lower mower deck to the lowest cutting height position Remove mower deck shield Remove both mower dec...

Страница 32: ...de if the difference between the two measurements is more than 3 mm 1 8 in Repeat for all blades Checking and Replacing Mower Blades CAUTION Avoid injury Do not work near raised mower deck unless it i...

Страница 33: ...ion when grinding Sharpen blades with grinder hand le or electric blade sharpener A B Keep original bevel A when grinding Blade should have 0 40 mm 1 64 in cutting edge B or less Balance blades before...

Страница 34: ...Keep small vent holes open IMPORTANT Avoid Damage The battery comes fully charged If the machine is not used by the service expi ration date indicated on the battery charge the battery Recharge if ne...

Страница 35: ...ive booster cable to booster battery A positive post C Connect the other end of positive booster cable to the disabled vehicle battery B positive post D Connect negative booster cable to booster batte...

Страница 36: ...mance problems such as hard starting or vapor lock use in season fuel Use fuel during warm weather that was purchased during that season and use fuel during cold weather that was purchased during that...

Страница 37: ...talling Rear Drive Wheels Removing Park machine safely Refer to Parking Safely in the SAFETY section Lift machine with a safe lifting device centered under tire support frame A on the side where tire...

Страница 38: ...d pressure Do not weld or heat a wheel and tire as sembly Heat can cause an increase in air pressure resulting in an explosion Welding can structurally weaken or de form the wheel Do not stand in fron...

Страница 39: ...ty automotive wax regu larly to maintain the factory look of your vehicle s painted surfaces Repairing Minor Scratches surface scratch Clean area to be repaired thoroughly IMPORTANT Avoid damage Do no...

Страница 40: ...el correct octane Idle speed too slow Engine Overheats Clean cooling ns Low oil level Do not operate at slow idle Operate at fast idle Cooling air intake screen is dirty Plugged carburetor air intake...

Страница 41: ...oil cold allow engine to warm up Pump drive belt slipping or broken Pump drive belt spring broken Pump free wheel valves open Transmission problems See your authorized dealer Machine Creeps With Engin...

Страница 42: ...or Storage Fuel If you have been using Stabilized Fuel add stabilized fuel to tank until the tank is full NOTE Filling the fuel tank reduces the amount of air in the fuel tank and helps reduce deterio...

Страница 43: ...ed and rotated forward dur ing assembly to allow for proper tment into the shipping container Rotate the handles up A B C Connect the pump control arm C to the handle weldment by inserting the adjustm...

Страница 44: ...ol Levers Steering Hydraulic Park Brake Tire Contact 5 1 2 Tires Rear 18 x 6 5 8 Front 11 x 4 5 In ation Rear Maximum 69 97 kPa 10 14 psi In ation Front Maximum 138 173 kPa 20 25 psi Battery Voltage 1...

Страница 45: ...o get answers to any questions you may have about your product Refer to your attachment and machine operator manuals Contact your authorized Great Dane dealer with unan swered questions Part Numbers I...

Страница 46: ...WHITE W ENGINE KILL GY LT GN TN GY PTO SWITCH STARTER SOLINOID BK 87 BU 30 BK OR Y VOLTAGE REGULATOR 86 85 BK V CLUTCH BN D D RIGHT SAFETY Y PK D LEFT SAFETY OR OPERATOR PRESENCE SWITCH OR S B L OR G...

Страница 47: ...HYDRAULIC SCHEMATIC Hydraulic Schematic 45...

Страница 48: ...NOTES Notes 46...

Страница 49: ...964040 4 201019 1 201355 1 960044 2 967115 10 201150 2 960526 8 Battery 1 964040 4 201012 1 963019 10 D28159 1 03H1832 2 968087 4 967115 10 201356 1 201095 1 201204 1 201094 1 960027 4 960031 4 20120...

Страница 50: ...R 201095 1 SHIELD LH MOTOR 201150 2 ASSY TIRE WHL 18 6 5X8 SLVR 201355 1 SHIELD ENGINE 201194 2 ROD CONTROL 5 16 X 22 75 Y 201202 1 RH CAST WEIGHT MACHINED 201204 1 LH CAST WEIGHT MACHINED 251907 1 YO...

Страница 51: ...4 D13309 1 34H60 1 TCA15122 1 964048 3 180640 1 960002 2 201354 1 960000 2 121080 3 201022 1 D18079 1 960001 7 200690 1 200606 1 200671 1 200615 1 201354 1 963053 1 200705 1 GDA10066 1 960046 2 313270...

Страница 52: ...180640 1 SOLENOID 12 V STARTER 180842 1 CABLE 12 STARTER 200037 1 DECAL PATENT COVERED 200116 4 BRG FLG 500X 620X 500 BRNZ 200606 1 PAD THIGH 200615 1 LINK BRAKE Y 200743 1 CONTROL PANEL S O 200654 1...

Страница 53: ...231104 2 TCA15078 2 231647 2 960046 10 200959 2 24M7158 2 11H237 2 201027 1 TCA16240 1 967115 6 967034 1 967115 6 963053 4 968087 12 D14213 2 TCA15316 2 D18067 2 201025 1 967155 1 964013 2 D38128 1 20...

Страница 54: ...des 20958 967370 201009 1 BELT HA 68 2 EL AMD OHR 201025 1 WLDT RH BRAKE ARM 201027 1 WLDT LH BRAKE SHAFT 201091 4 HOSE HYD 1 2 X 26 1 2 EZFLEX 201353 1 WLDT FRAME 34 201143 1 WLDT IDLER PIVOT 201206...

Страница 55: ...LATE COMPONENTS CONSOLE COMPONENTS 960001 4 200619 1 200767 1 963074 2 201136 1 200655 2 967115 2 960701 2 200693 1 968087 4 963019 4 964048 4 TCU16481 TCU14840 D18021 180620 1 200607 1 136574 1 19229...

Страница 56: ...00 CRG 5 SN Y 963074 2 BOLT 5 16 18 X 1 00 CRG 2 Y 964048 4 LOCKNUT 1 4 20 NYLOC Y 967115 2 LOCKNUT 5 16 18 NYLOC Y 968087 4 LOCKNUT 3 8 16 NYLOC Y PART NO QTY DESCRIPTION D18021 1 DECAL THROTTLE D18...

Страница 57: ...68 1 H141123 1 201178 1 968087 4 D18076 2 968087 4 964016 17 D23058 1 D18084 1 D13024 2 960502 12 N242189 1 201145 1 960051 1 D18032 1 964501 1 964022 1 D24019 2 959995 1 424390 1 D18076 2 201357 1 M1...

Страница 58: ...ING TENSION TCA16387 1 CHUTE DISCHARGE ASST TCU18744 1 WHEEL GAGE 200262 2 ASSY SPINDLE HOUSING 201010 1 BELT HB 80 3 EL AMD OHR 201145 1 WLDT IDLER ARM 201350 1 WLDT 34 DECK 201174 2 ASSY FR WHEEL CA...

Страница 59: ...MP COMPONENTS Wheel and Strut Assembly Pump Components 56 PUMP COMPONENTS 2 2 1 6 3 4 8 5 7 9 WHEEL AND STRUT ASSEMBLY 161397 1 D13008 1 D18076 2 201172 1 D18076 2 164145 4 201173 1 963011 1 200778 1...

Страница 60: ...CKNUT 5 16 18 NYLOC Y 9 967340 2 SCREW 10 24 X 625 PAN PHL MAC Y N I D19003 2 PUMP SEAL KIT WHEEL AND STRUT ASSEMBLY PUMP COMPONENTS Wheel and Strut Assembly Pump Components 57 PART NO QTY DESCRIPTION...

Страница 61: ...SPINDLE ASSEMBLY Spindle Assembly 58 14 7 8 9 2 4 3 1 6 11 2 5 12 13 10...

Страница 62: ...x 1 250 x 2 772 5 200261 1 Shaft Spindle 6 200045 6 Bolt 3 8 16 x 1 25 Rib 7 967333 2 Nut Pulley Special 8 N A 2 Pulley Cutter Housing See Mower Assembly Pages 9 D13024 2 Spacer Pulley 10 967348 2 Bo...

Страница 63: ...DECAL LOCATIONS Decal Locations 60 18 7 17 8 17 19 2 16 3 6 3 4 1 14 5 11 9 10 S N 12 13 15 3 20...

Страница 64: ...Shield Missing DO NOT Operate 200037 MAY BE COVERED BY ONE OR MORE OF THE FOLLOWING PATENT S 5 343 678 5 507 138 5 600 944 5 765 347 5 964 082 6 085 504 6 094 897 6 189 305 6 189 304 6 404 515 6 625 9...

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