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Repair

3A2798D

Assemble Piston Rod Seal and Bearing

See F

. 18 on page 20.

Lubricate o-ring (302e) and bottom bearing (302k).

Install o-ring (302e), bottom bearing (302j), and

retaining ring (302l) into end cap (302b).

Install new o-ring (302d) and pin (302c) on end

cap (302b). Lubricate o-ring (302d) and end

cap (302b).

Slide spring (302m) and end cap (302b) on pis-

ton rod (302a).

Install retaining ring (303).

Remount mounting plate (331) and attach nuts
(333) and lockwashers (332). Torque to 40 ft-lb
(54 N•m).

Disassemble Ram Piston

Complete steps 1-4 from

Disassemble Piston Rod

Seal and Bearing

to remove the end cap (302b)

from the piston rod (302a).

Carefully lay piston (302f) and rod (302a) down so
piston rod will not be bent. Remove nut (302g),
washer (302h), piston (302f), outer o-ring (302d),
and inner o-ring (302j). See F

. 19.

Inspect parts for wear or damage. Replace as nec-
essary.

Assemble Ram Piston

Install new o-rings (302d, 302j) and lubricate
piston (302f) and o-rings.

Apply medium strength thread sealant. Install
piston (302f), washer (302h), and nut (302g) on pis-
ton rod (302a).

Carefully insert piston (302f) into cylinder and push
piston rod (302a) straight down into cylinder.

Slide spring (302m) and end cap (302b) onto piston
rod (302a).

Install retaining ring (303).

Remount mounting plate (331) and attach nuts
(333) and lockwashers (332). Torque to 40 ft-lb
(54 N•m).

NOTICE

Do not

tilt the piston rod to one side when removing it

from the base or when installing it. Such movement
can damage the piston or inside surface of the base
cylinder.

. 19: 3 in. Ram Piston

TI10521A

302a

302d

302f

302j

302h

302g

Содержание Xtreme PFP 16P957

Страница 1: ...MPa 448 bar Maximum Fluid Working Pressure 90 psi 620 kPa 6 2 bar Maximum Air Working Pressure 100 psi 0 7 kPa 7 bar Maximum Air Inlet Pressure Model 16T311 5 gallon 20 liter with cart Model 16P957 5...

Страница 2: ...ntenance 13 Adjust Spacers 13 Remove and Reinstall Wiper 14 Troubleshooting 16 Repair 17 Disconnect Pump from Platen 17 Connect Platen to Pump 17 Remove Wipers 17 Install Wipers 17 Disconnect Displace...

Страница 3: ...quipment Check hoses and couplings daily Replace worn or damaged parts immediately MOVING PARTS HAZARD Moving parts can pinch cut or amputate fingers and other body parts Keep clear of moving parts Do...

Страница 4: ...ch you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not ki...

Страница 5: ...3 on page 7 E Cart F Cart Brake G Integrated Air Controls see FIG 2 on page 6 H Spray Gun M Blowoff Air Supply Line R Wet Cup S Fluid Outlet T Main Air Inlet U Air Filter and Water Separator V Bleed T...

Страница 6: ...gulator BE Controls air pressure to motor Air motor ball valve BF turns air on and off to the air motor When closed the valve relieves air trapped between it and the air motor Blowoff button BG turns...

Страница 7: ...ponent Identification Key EA Retainer Clamp EB Wiper EG Spacer EH Thumb Screws EK Bleed Stick EM Air Assist Body Check Valve EP O ring Seal assembles to platen adapter not shown FIG 3 ti20247b EH EG E...

Страница 8: ...he supplied ground wire and clamp Con nect other end of wire to a true earth ground See FIG 5 Air and fluid hoses use only electrically conductive hoses with a maximum of 500 ft 150 m combined hose le...

Страница 9: ...ir regulators to their full counterclockwise position and close all shutoff valves 3 Connect air line from an air source to the system air inlet See FIG 1 Use a supply hose capable of meeting the requ...

Страница 10: ...essure gradually then loosen completely Now clear the tip nozzle or hose Flush Before Using Equipment The pump was tested with lightweight oil which is left in the fluid passages to protect parts To a...

Страница 11: ...st ram air regulator BB as needed Set the director valve BC to neutral and close the platen bleed port J Start and Adjust Pump 1 Start and Adjust Ram page 11 Keep the director valve BC set to DOWN whi...

Страница 12: ...against a grounded pail and trigger gun into pail until clean solvent dispenses Shutdown and Care of the Pump 1 Set the ram director valve BC to DOWN 2 Follow the Pressure Relief Procedure on page 10...

Страница 13: ...r assist check valve 414 as shown 2 Clear air assist tube EF in platen Clean all parts of air assist check valve 414 and reassemble 3 Remove bleed stick J from platen Push bleed stick through bleed re...

Страница 14: ...er assembly c See Reassemble 20 Liter Wiper Assembly to change wiper styles or a complete wiper assem bly 2 Remove eight nuts 409 on wiper assembly 3 Separate top plate 407 spacer 402 wiper 403 and bo...

Страница 15: ...grease to hold ring 406 in place during assembly Torque to 40 50 in lb 4 5 5 6 N m Apply pipe sealant to all non swiveling pipe threads Apply thread lubricant to threads 3 4 5 6 411 6 418 414 415 409...

Страница 16: ...too high Decrease Air leaks around cylinder rod Worn rod seal Replace See Supply Unit Repair on page 20 Fluid squeezes past ram plate wip ers Air pressure too high Decrease Worn or damaged wipers Repl...

Страница 17: ...to Pump 1 Apply grease to o ring 406 then install the o ring on platen adapter 421 See FIG 15 2 Apply pipe sealant to pump inlet thread then thread onto adapter 421 3 Loosen thumb screws 412 then care...

Страница 18: ...age 19 1 Follow the Pressure Relief Procedure on page 10 2 Disconnect Displacement Pump page 18 3 Disconnect Pump from Platen page 17 to discon nect the platen from the displacement pump 4 Raise the r...

Страница 19: ...12 5 Remove screws 3 and washers 2 that secure air motor to mounting plate 320 6 Using a capable hoist connected to air motor lift ring secure air motor to hoist and remove air motor Install Air Motor...

Страница 20: ...he mounting plate d Secure pump package so pump and platen will not fall 3 Remove retaining ring 303 4 Remove piston rod seal and bearing Slide end cap 302b pin 302c o ring 302d and spring 302m up off...

Страница 21: ...rod will not be bent Remove nut 302g washer 302h piston 302f outer o ring 302d and inner o ring 302j See FIG 19 3 Inspect parts for wear or damage Replace as nec essary Assemble Ram Piston 1 Install...

Страница 22: ...7 24 20 21 18 19 25 5 Apply sealant 8 to all non swiveling pipe threads Assemble o ring from platen to platen adapter 22 then assemble platen to adapter Install grounding wire 27 to ground screw on m...

Страница 23: ...inless steel 1 10 206994 FLUID TSL 8 oz bottle 1 11 H67550 HOSE coupled 3 4 in ID 6500 psi 1 12 16R883 FITTING nipple reducing 3 4 x 1 2 1 13 H75025 HOSE coupled 7250 psi 0 50 in ID 25 ft 1 14 158491...

Страница 24: ...2 2 1 109 1 121 5 2 1 Ref Part Description Qty 101 CART 1 102 AXLE 1 103 113807 WHEEL flat free urethane 4 104 191824 WASHER space 8 105 111841 WASHER plain 5 8 4 106 101242 RING retaining external 4...

Страница 25: ...in de ice control 15 fully Symbols must be upright 1 2 3 4 5 7 215 202 229 216 203 204 207 206 205 1 2 3 2 3 4 1 212 ti20241a Ref Part Description Qty 201 N65DN0 MOTOR 6500 1 202 ROD tie 3 203 197340...

Страница 26: ...d hose tube routing over rear cross bar Arrow on air regulator 304 must point towards elb fitting 308 Apply grease to all packings and cavity of RAM cy Add oil to cylinder 301 wall before and after pi...

Страница 27: ...306 101682 SCREW socket cap head 8 307 24C824 CONTROL air ram hydraulic driver 1 308 597151 FITTING elbow 2 309 LUBRICANT grease 1 310 15J074 LABEL safety crush and pinch 4 311 SEALANT pipe sst 1 312...

Страница 28: ...4 ti20253b 5 5 Ref Part Description Qty 401 BASE platen 20L 1 402 276049 SPACER 1 403 262936 WIPER main 1 405 PLATE bottom platen 1 406 121829 O RING packing 162 1 407 CLAMP retainer 1 409 NUT keps h...

Страница 29: ...on Qty 1201 NUT seat 1 1202 102595 PACKING o ring 1 1203 100279 BALL metallic 1 1204 108361 SPRING compression 1 1205 HOUSING ball check 1 1206 181492 GUIDE ball 3 1207 181535 RETAINER spring 1 1205 1...

Страница 30: ...ump outlet check valve then remove and discard the nipple BB used to connect the check valve to the hose 3 Install static mixer CC onto pump outlet check valve DD 4 Install 3 4 in ID hose EE onto the...

Страница 31: ...D C Model A in m B in m C in m Mounting Holes D in m E in m Mounting Holes F in m Xtreme PFP no cart 16P957 81 43 2 07 54 7 8 1 39 14 0 36 20 3 4 0 53 24 0 61 37 0 94 Xtreme PFP with cart 16T311 87 1...

Страница 32: ...r inlet size 3 4 npt f System Weight 16P957 325 lb 147 kg 16T311 392 lb 178 kg Pump Wetted parts See Xtreme lowers manual 311762 System Wetted parts Electroless nickel polyurethane PTFE coated nitrile...

Страница 33: ...Notes 3A2798D 33 Notes...

Страница 34: ...the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY I...

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