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Instructions - Parts

Hose and Hopper Heat Circulation
XP

™

and XP-hf

™

Retrofit Kit

For circulating heated glycol/water through XP and XP-hf plural-component sprayer Xtreme-Wrap

™

water-heated hose and Viscon

HP heater or double-wall hopper. For professional use only.

Approved for use in explosive atmospheres with approved heater. Heated hose and Viscon HP
heater not included (must be ordered separately).

Model 26C051

Hose Heat Circulation Retrofit Kit

Model 26C078

Hopper Heat Circulation Retrofit Kit

Important Safety Instructions

Read all warnings and instructions in
this manual and your related Proportioner
manual. Save these instructions.

3A5314B

WLD

WLLD

WLD

XP Models

XP-hf Models

See

Kit Applications

, page 5.

Содержание XP 26C051

Страница 1: ...ly Approved for use in explosive atmospheres with approved heater Heated hose and Viscon HP heater not included must be ordered separately Model 26C051 Hose Heat Circulation Retrofit Kit Model 26C078...

Страница 2: ...Connect Heated Hose with DUAL Heated Hoppers 16 Align and Connect Tube Fittings for Two Hoppers 16 Connect Heated Hose with SINGLE Heated Hopper 18 Connect DUAL Heated Hoppers Only 20 Connect SINGLE...

Страница 3: ...atic sparking occurs or you feel a shock Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area EQUIPMENT MISUSE HAZARD Misuse can cause deat...

Страница 4: ...leaks with your hand body glove or rag Follow the Pressure Relief Procedure when you stop spraying and before cleaning checking or servicing equipment BURN HAZARD Equipment surfaces and fluid that is...

Страница 5: ...20 gallon 75 liter hopper for additional components 26C078 Hopper Heat Circulation Retrofit Kit This kit provides additional fittings and tubing required to circulate through two 20 gallon 75 liter h...

Страница 6: ...00 19 2 See heater manual 309524 for approvals 245863 A 240 4000 16 7 245864 A 480 4000 8 3 245862 A 200 4000 20 0 246254 A 380 4000 10 5 See heater manual 309524 for Agency Approval information Part...

Страница 7: ...f Description A Heated Hose F Heated Water to Hose red tubing G Return Water to Pump and Reservoir blue tubing J 7 Gallon Hoppers green B side shown K Cart ZF Circulation Pump Reservoir ZG Circulation...

Страница 8: ...ponent Identification 8 3A5314B 20 Gallon 75 liter Hoppers Installed WL D Ref Description C 20 Gallon 75 liter Hopper Kit D Floor Stand for 20 Gallon 75 liter Hopper Kit E 1 1 2 in ID Hose Flex Feed K...

Страница 9: ...Description TA Pump outlet tubing to heater inlet white TB Heater output tube to heater hose red TC Heated hose return tube to reservoir bottle blue TD Reservoir bottle to pump inlet white TE Split c...

Страница 10: ...se plate M2 to pump base M1 and fasten with bolts M3 lock washers M4 and flat washers M5 3 Route the pump ground wire behind the clamp bolts and attach to the frame gusset using thread forming screw 2...

Страница 11: ...2 Add the heater inlet fitting elbow 6 to the heater Align the port to the back 3 Loosen the heater outlet swivel fitting and rotate the thermometer block to a vertical position 4 Attach elbow fitting...

Страница 12: ...ubing fitting PI at pump inlet and run the loop around the cart vertical frame 2 Connect the white tubing from the pump outlet PO to the heater inlet HI 3 Route quick connect QC red and blue hoses to...

Страница 13: ...es and fittings are color coded Make sure all colors match when connecting the fittings Connect Additional Hose Lengths NOTE For all steps below refer to the illustrations on the next page Up to six 5...

Страница 14: ...Installation 14 3A5314B Connecting Dual Fluid Hose Sections with Remote Mix Manifold B 7 E 5 8 5 8 A B 5 5 8 8 8 5 A FQ MQ...

Страница 15: ...Installation 3A5314B 15 Connecting Single Fluid Hose Sections 7 D 5 8 RED RED BLUE BLUE 4 04...

Страница 16: ...tion Connect Heated Hose with Single Heated Hop per page 18 NOTE When connecting tube fittings ensure the tubing is pushed into the fitting until it bottoms out If there is extra tubing cut the tubin...

Страница 17: ...Installation 3A5314B 17 XP Heated Hose with Dual Hoppers 5 5 8 8 5 Remove WL D 7...

Страница 18: ...connection to face the XP system 3 Remove the 3 4 npt plug from the bottom side of the hopper facing the XP system 4 Attach the fitting assembly FA to the same 3 4 npt threaded port Align and Connect...

Страница 19: ...Installation 3A5314B 19 XP Heated Hose with Single Hopper 5 5 8 8 5 Remove WL D 7 7...

Страница 20: ...Connect Tube Fittings for Two Hoppers NOTE If only one hopper is being connected see Con nect Single Heated Hopper Only on page 18 NOTE When connecting tube fittings ensure the tubing is pushed into t...

Страница 21: ...Installation 3A5314B 21 Dual Heated Hoppers Only 5 Remove WL D...

Страница 22: ...pper facing the XP system 4 Attach the fitting assembly FA to the same 3 4 npt threaded port Align and Connect Tube Fittings for One Hopper NOTE When connecting tube fittings ensure the tubing is push...

Страница 23: ...Installation 3A5314B 23 Single Heated Hopper Only Remove WL D Remove 57 7 8 57 9...

Страница 24: ...e Pump Air Line 1 Remove cap 220 from XP or XP hf air manifold 2 Connect the air hose from the air manifold to the pump needle valve fitting 211 The equipment must be grounded Grounding reduces the ri...

Страница 25: ...r flow rate doing so will decrease system heating performance and pump life 4 Heater Setting Adjust the heater thermostat to the desired circulation temperature The setting at the heater output thermo...

Страница 26: ...h air needle valve Problem with Viscon HP heater See Troubleshooting in Viscon HP heater manual 309524 Diaphragm pump not operating correctly See Troubleshooting in Husky 205 dia phragm pump manual 30...

Страница 27: ...Parts 3A5314B 27 Parts Hose Heat Circulation Kit 26C051 7 E 1RWFK WL D...

Страница 28: ...T x 1 2 nptm 1 8 17P759 TUBE 1 2 in x 48 in lg 1 9 126900 FITTING 1 2 T x 3 8 nptm 1 10 17D306 FITTING coupler quick 1 11 17S051 FITTING assy split coupler male 1 12 17P594 FITTING assy split coupler...

Страница 29: ...NG 1 2 tube x 1 2 NPTM 1 305 16D939 FITTING nipple reducing 1 306 16R871 BOTTLE overflow 1 2 NPT 1 307 17P088 BRACKET XP hf re circ painted 1 308 206264 VALVE needle 1 309 24P835 PUMP acetal w pvdf ch...

Страница 30: ...Parts 30 3A5314B Hopper Heat Circulation Retrofit Kit 26C078 5 5 8 8 5 Remove WL D Two Hopper with Hose...

Страница 31: ...hopper outlet tee 1 3 17E483 FITTING assy hopper inlet tee 1 4 17E484 FITTING assy hopper inlet 2 5 17E485 FITTING union 1 2 in tube x 3 4 in tube 1 6 126898 FITTING elbow 1 2 in tube x 1 2 npt 1 7 1...

Страница 32: ...Wiring Diagram 32 3A5314B Wiring Diagram WL D BLACK BLACK GREEN WHITE BLACK...

Страница 33: ...Hose See Xtreme Wrap Water Heated Hose Manual 3A5313 Heated Fluid Circulation Components 95 psi 0 6 MPa 6 6 bar Maximum Temperature Rating 180 F 82 C Wetted Parts Heated Fluid Circulation Tubing Nylo...

Страница 34: ...tation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and...

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