Graco TRITON 3D350HP Скачать руководство пользователя страница 2

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Contents

Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

General Information . . . . . . . . . . . . . . . . . . . . . . 5

Tighten Threaded Connections . . . . . . . . . . . . . . 5

Mounting the Pump . . . . . . . . . . . . . . . . . . . . . . . 6

Air Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Fluid Suction Line . . . . . . . . . . . . . . . . . . . . . . . . 7

Fluid Outlet Line . . . . . . . . . . . . . . . . . . . . . . . . . 7

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Pressure Relief Procedure . . . . . . . . . . . . . . . . 10

Flush the Pump Before First Use . . . . . . . . . . . 10

Starting and Adjusting the Pump . . . . . . . . . . . 10

Pump Shutdown . . . . . . . . . . . . . . . . . . . . . . . . 10

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Flushing and Storage . . . . . . . . . . . . . . . . . . . . 11

Tighten Threaded Connections . . . . . . . . . . . . . 11

Preventive Maintenance Schedule . . . . . . . . . . 11

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Prepare the Pump for Repair . . . . . . . . . . . . . . . 14

General Repair Notes . . . . . . . . . . . . . . . . . . . . 14

Fault Indications . . . . . . . . . . . . . . . . . . . . . . . . 14

Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . 14

Replace the Diaphragms . . . . . . . . . . . . . . . . . . 15

Repair the Air Valve . . . . . . . . . . . . . . . . . . . . . . 17

Replace the Ball Check Valves . . . . . . . . . . . . . 19

Replace the Cylinder and Piston Seals . . . . . . . 21

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Performance Charts . . . . . . . . . . . . . . . . . . . . . . . . 26

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Wall Mount Hole Pattern . . . . . . . . . . . . . . . . . . . . 27

Torque Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 28

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 28

Содержание TRITON 3D350HP

Страница 1: ...Air Operated Double Diaphragm Pump with BSPP Fittings Part No 253708 Series D 3 1 Ratio Air Operated Double Diaphragm Pump with npt Fittings 0 6 MPa 6 bar 88 psi Maximum Air Input Pressure 1 8 MPa 18...

Страница 2: ...11 Lubrication 11 Flushing and Storage 11 Tighten Threaded Connections 11 Preventive Maintenance Schedule 11 Troubleshooting 12 Repair 14 Prepare the Pump for Repair 14 General Repair Notes 14 Fault...

Страница 3: ...g protection when operating this equipment Comply with all applicable local state and national fire electrical and safety regulations PRESSURIZED EQUIPMENT HAZARD Spray from the gun hose leaks or rupt...

Страница 4: ...pump in an appropriate container to catch the fluid if a diaphragm ruptures MOVING PARTS HAZARD Moving parts such as the diaphragm shaft can pinch or amputate your fingers Before servicing the equipm...

Страница 5: ...are adequately sized and pressure rated for your system Reference numbers and letters in parentheses refer to the reference numbers in the figures and the parts list on page 23 Tighten Threaded Connec...

Страница 6: ...during operation 3 Using the wall bracket B as a template drill 5 8 in mounting holes in the wall See page 27 for a wall mounting diagram Mount the bracket 1 2 1 5 m 4 5 ft above the floor 4 Attach t...

Страница 7: ...upstream from all other air line accessories 2 Install a grounded flexible air hose A between the accessories and the pump air inlet See Technical Data on page 25 to determine the air inlet size of yo...

Страница 8: ...Supply G Fluid Drain Valve H Fluid Shutoff Valve J Fluid Line K Mounting Bracket L Internal Air Relief Valve M Muffler N Air Line Quick Disconnect Coupler P Pump Air Piston R Pump Diaphragms S Pump B...

Страница 9: ...No 238909 Air and fluid hoses Use only electrically conductive hoses Air compressor Follow manufacturer s recommen dations Fluid supply drum Follow your local code All solvent pails used when flushin...

Страница 10: ...7 With the pump air regulator C closed open the bleed type master air valve B 8 If the fluid hose has a dispensing device hold it open while continuing with the following step 9 Slowly open the air re...

Страница 11: ...Check and re torque all screws and fasteners at least every two months Re torque the fluid cover screws first followed by the manifold screws NOTE Before using pump loosen fluid cover screws 31 1 2 t...

Страница 12: ...cky or leaking check valves Clean or replace balls 56 and seats 53 See page 19 Ruptured diaphragm 14 Replace See page 15 Do not exceed maximum air input pressure Restricted exhaust Remove restriction...

Страница 13: ...ll Check Diaphragm Air Piston Inlet Ball Check Outlet Manifold Tube Fluid Inlet Inlet Manifold Tube Outlet Ball Check Diaphragm Inlet Ball Check Diaphragm Shaft Optional Fluid Outlet Air Valve Air Val...

Страница 14: ...ditional damage Tools Required 4 5 6 8 and 10 mm allen wrenches 13 mm open end wrench 28 mm open end wrench or adjustable wrench two flat blade screwdrivers 2 Phillips screwdriver internal snap ring p...

Страница 15: ...e new diaphragm 14 into the shaft by hand See FIG 6 2 Depress the first diaphragm 14 using the dia phragm repair tool and install the opposite dia phragm 14 by hand 3 Remove the o rings 13 from the fl...

Страница 16: ...Repair 16 FIG 6 Replace the Diaphragms 13 12 13 14 13 12 13 14 31 31 1 40 1 2 3 Lubricate Torque to 20 N m 15 ft lb 1 2 2 1 1 1 1 2 TI1959A 4 4 TI8632A TI8633A Diaphragm Repair Tool 261695...

Страница 17: ...l the o rings 19 20 on the three bearings 18 Install the bearings in the center housing 5 cylinder inner cover 6 and cylinder outer cover 11 Secure with the clips 21 2 Install the carriage 45 in the c...

Страница 18: ...Check that the felt strips 71 are in place on the inside of the top 67 and bottom 66 covers Install the covers The hole for the air inlet fitting must align with the port in the center housing 5 Tight...

Страница 19: ...59 and seal 58 4 Install the inlet tube assembly Torque the screws 38 to 10 N m 7 4 ft lb Ball Check Valve Repair Kit 243154 is available Parts included in the kit are marked for example 56 For the b...

Страница 20: ...pair 20 FIG 8 Replace the Ball Check Valves 12 38 2 65 57 56 55 54 59 53 65 57 56 53 59 58 3 38 12 4 38 58 53 56 57 65 59 65 57 56 55 54 38 4 59 53 59 59 Torque to 10 N m 7 4 ft lb 1 1 1 1 1 TI1960A 1...

Страница 21: ...hous ing 5 Do not lose the o ring 28 Reassembly 1 Install the o rings 42 28 in the housing 5 2 Install the o rings 22 25 on the inner cover 6 3 Install the o ring 23 packing 26 and quad ring 32 on th...

Страница 22: ...l the flat seals 55 59 and the other ball check parts see page 19 17 Install the tube assemblies Torque the screws 38 to 10 N m 7 4 ft lb FIG 9 Replace the Cylinder and Piston Seals 38 37 36 35 33 67...

Страница 23: ...67 5 13 12 13 38 2 65 57 56 55 54 59 53 1 31 65 57 56 53 59 58 3 38 13 12 13 68 66 68 7 22 22 11 20 18 19 21 14 4 38 10 9 58 59 53 56 57 65 31 1 59 65 57 56 55 54 53 21 19 18 20 29 30 17 46 28 6 25 24...

Страница 24: ...21 CLIP c spring 3 22 O RING nitrile 2 23 O RING nitrile 1 24 15A031 TUBE air valve 1 25 117006 O RING nitrile 1 26 PACKING PTFE 1 27 117023 PIN spring 1 28 117012 O RING fluoroelastomer 2 29 117028 S...

Страница 25: ...le 11 oz cycle Operating temperature range 10 80 C 50 176 F Dry suction lift 2 5 m 8 2 ft Wet suction lift 6 7 m 22 ft Air inlet size Model 253707 1 2 BSPP f Model 253708 1 2 npt f Fluid inlet size Mo...

Страница 26: ...6 0 4 0 2 7 6 15 1 22 7 30 2 37 8 45 4 52 9 60 5 68 0 75 6 83 2 Key A 0 6 MPa 6 bar 88 psi B 0 4 MPa 4 bar 60 psi C 0 2 MPa 2 bar 30 psi Fluid Flow Air Consumption A B C C B A 2 4 6 8 10 12 14 16 18 2...

Страница 27: ...oles Air Inlet see page 25 for sizes Fluid Inlet see page 25 for sizes Fluid Outlet see page 25 for sizes TI1964A TI1963A 100 mm 4 in 260 mm 10 25 in TI2118 Four 9 mm 0 35 in diameter holes to mount t...

Страница 28: ...p repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED...

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