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24 306531

Graco Standard Warranty

Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the
date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco,
Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be
defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by
faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or sub-
stitution of non–Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of
Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture,
installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for
verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The
equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect
in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and
transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT
NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. 

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other
remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any
other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the
date of sale.

Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection
with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured
by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide
purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment
hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract,
breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS
The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings
entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnais-
sent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires
exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.

Graco Phone Numbers

TO PLACE AN ORDER

, contact your Graco distributor, or call one of the following numbers

to identify the distributor closest to you:

1–800–533–9655 Toll Free

612–623–6928

612–378–3590 Fax

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

 This manual contains English. MM 306531

Graco Headquarters: Minneapolis

International Offices: Belgium, Korea, China, Japan

www.graco.com

GRACO INC.ąP.O. BOX 1441ąMINNEAPOLIS, MNą55440-1441

306531 11/1966, Revised 7/2007

Содержание SERIES J

Страница 1: ...ble of Contents Warnings 2 Installation 6 Operation 8 Maintenance 10 Troubleshooting Guide 12 Air Motor Service 13 Displacement Pump Service 16 Parts 18 Mounting Hole Layout 23 Dimensional Drawings 23 Technical Data 23 Graco Warranty 24 Graco Phone Numbers 24 04208B WARNING This product is designed to be used for pumping non corrosive and non abrasive fluids only Any other use can cause unsafe ope...

Страница 2: ...enuine Graco parts and accessories D Check equipment daily Repair or replace worn or damaged parts immediately D Do not exceed the maximum working pressure stated on the equipment or in the Technical Data for your equipment Do not exceed the maximum working pressure of the lowest rated component in your system D Use fluids and solvents which are compatible with the equipment wetted parts Refer to ...

Страница 3: ...to the gun manual D Be sure the gun trigger safety operates before spraying D Close the gun ball valves when you stop spraying D Lock the gun trigger safety when you stop spraying D Follow the Pressure Relief Procedure on page 8 if the spray tip clogs and before cleaning checking or servicing the equipment D Tighten all fluid connections before operating the equipment D Check the hoses tubes and c...

Страница 4: ...and gasoline D Before operating this equipment electrically disconnect all equipment in the spray area D Before operating this equipment extinguish all open flames or pilot lights in the spray area D Do not smoke in the spray area D Do not turn on or off any light switch in the spray area while operating or if fumes are present D Do not operate a gasoline engine in the spray area TOXIC FLUID HAZAR...

Страница 5: ...306531 5 Notes ...

Страница 6: ...stributor Mount the pump to suit the type of installation planned See page 23 for dimensions and mounting hole layout System Accessories WARNING To reduce the risk of serious injury including skin injection splashing in the eyes or on the skin and injury from moving parts if you are adjusting or repairing the pump two accessories are required in your system a bleed type master air valve F and a pr...

Страница 7: ...part of maintaining a safe system To reduce the risk of static sparking ground the pump Check your local electrical code for detailed grounding instructions for your area and type of equipment Be sure to ground all of this equipment D Pump use a ground wire and clamp as shown below D Truck bed or platform according to your local code D Fluid hoses use only electrically conductive hoses D Air compr...

Страница 8: ...or reading multiply the pump ratio by the air pressure you set on the regulator gauge Example 15 1 ratio x 100 psi air 1500 psi fluid output 15 1 ratio x 7 bar air 105 bar fluid output WARNING Never operate the pump with the warning plate 20 or the identification plate 40 removed These plates protect your fingers from pinching or am putation by moving parts in the air motor Starting and Adjusting ...

Страница 9: ...306531 9 Notes ...

Страница 10: ... reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure on page 8 1 To reduce the risk of skin injection static sparking or splashing Relieve the Pressure before flush ing 2 Remove the spray tip 3 Hold a metal part of the gun firmly to the side of a grounded metal pail Use the lowest possible fluid pressure when flushing Lubric...

Страница 11: ... hours 1 Relieve the pressure Follow the Pressure Relief Procedure on page 8 2 Using a 1 4 nut driver remove the six screws 24 from one of the muffler plates 20 or 40 and remove the muffler plate See Fig 4 3 Check to see that the air motor piston is at the top of the stroke If it is not first read the warning above Then while keeping your fingers away from moving parts apply very low pressure air ...

Страница 12: ... supply container Refill and reprime or flush Continuous air exhaust Worn or damaged air motor gasket packing seal etc Service air motor Erratic pump operation Empty fluid supply container Refill and reprime or flush Held open or worn intake valve or piston packings Clear service Pump operates but output is low on the up stroke Held open or worn piston or packings Clear service Pump operates but o...

Страница 13: ...e pump from its mounting and clamp the air motor base 55 in a vise 4 Use a strap wrench on the riser tube 12 to screw it out of the air motor base 55 5 Pull the connecting rod 10 down as far as it will go 6 Use a hammer and punch to remove the roll pin 4 Unscrew the connecting rod 10 See Fig 6 CAUTION Do not damage the plated surface of the trip rod 54 Damaging the surface of the trip rod can resu...

Страница 14: ...valve poppets 53 for cracks To remove the exhaust valve poppets 53 stretch them out and cut them with a sharp knife 13 Remove one muffler plate 20 or 40 Pull the piston 59 up out of the base Remove the throat packing nut 42 and packings See Fig 6 Reassembly 1 Clean all the parts in a compatible solvent and inspect for wear or damage Check the polished surfaces of the piston 59 piston rod 41 and cy...

Страница 15: ...screws 25 9 Manually push on the piston rod 41 to move the piston 59 up as far as it will go Grip the trip rod 54 with padded pliers and screw the cylinder cap nut 47 onto the trip rod Pull the piston rod 41 to move the piston down Be sure the o ring 27 is in place at the top of the cylinder 51 and screw the cap nut into the cylinder 10 Screw the connecting rod 10 into the piston rod 41 and secure...

Страница 16: ...page 8 1 Flush the pump 2 Relieve the Pressure 3 Disconnect the hoses remove the pump from its mounting and clamp the air motor base in a vise 4 Unscrew the intake valve body 22 from the riser tube 12 See Fig 9 Disassemble the intake valve 5 Clean and inspect the parts for wear or damage and replace parts as needed Unless further service is needed reassemble and reinstall the intake valve using li...

Страница 17: ... base 55 Lubricate the parts with a light waterproof grease 9 Install the seal 16 packing 17 bearing 18 gasket 6 seat 19 and ball 2 on the piston body 13 The check ball seat 19 may be re versed to provide a new seat Screw the piston body 13 into the piston coupling 14 10 Install the gasket 7 Screw the riser tube 12 into the air motor base 55 11 Reinstall the ball 3 gasket 7 ball stop 21 and other ...

Страница 18: ... Parts 10 14 2 19 6 18 17 12 3 22 21 13 15 47 27 51 35 29 37 31 30 28 34 33 32 33 54 57 58 36 59 45 41 4 38 55 20 24 60 63 25 40 4 53 39 42 44 43 50 48 49 16 46 7 04213B Model 206405 Series K 35 lb pail size 7 7 ...

Страница 19: ...4 PIN pivot 2 31 167585 SPRING helical compression 2 32 158367 GROMMET rubber 2 33 160261 NUT adjusting 4 34 160618 WIRE lock 2 35 172867 ACTUATOR valve 1 36 160621 O RING nitrile rubber 1 37 160623 ARM toggle 2 38 160624 O RING nitrile rubber 1 39 160625 O RING nitrile rubber 1 40 234577 PLATE identification with muffler 1 41 160639 ROD piston 1 42 160640 NUT packing 1 43 160641 WASHER backup 1 4...

Страница 20: ...Series J 120 lb drum size Model 206700 Series J 400 lb drum size 10 14 2 19 6 18 17 12 3 22 21 13 15 27 51 35 29 37 31 30 28 34 33 32 33 54 57 58 36 59 45 41 4 38 55 20 24 60 63 25 40 4 53 39 42 44 43 50 48 49 16 46 7 04214B 47 7 7 ...

Страница 21: ...8 6 27 156698 O RING nitrile rubber 1 28 158360 YOKE rod trip 1 29 158362 PIN toggle 2 30 158364 PIN pivot 2 31 167585 SPRING helical compression 2 32 158367 GROMMET rubber 2 33 160261 NUT adjusting 4 34 160618 WIRE lock 2 35 172867 ACTUATOR valve 1 36 160621 O RING nitrile rubber 1 37 160623 ARM toggle 2 38 160624 O RING nitrile rubber 1 39 160625 O RING nitrile rubber 1 40 234577 PLATE identific...

Страница 22: ...22 306531 Notes ...

Страница 23: ...iter at 7 bar up to 30 cfm with pump operated at 180 psi and 66 cycles min up to 0 84 m3 min with pump operated at 12 bar and 66 cycles min Pump cycles per gallon liter 90 24 Delivery 0 66 gallons minute 3 liters minute Maximum recommended pump speed 66 cycles min 0 7 gpm 32 liter min Recommended speed for optimum pump life 15 to 25 cycles per min Wetted parts Carbon Steel Brass Copper Aluminum PT...

Страница 24: ...agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale Graco makes no warranty and disclaims all implied warranties of merchantability and fitness for ...

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