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Warnings

WARNING

EQUIPMENT

EQUIPMENT

EQUIPMENT MISUSE

MISUSE

MISUSE HAZARD

HAZARD

HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated

system component. See Technical

Technical

Technical Data

Data

Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical

Technical

Technical Data

Data

Data

in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete
information about your material, request Safety Data Sheet (SDS) from distributor or retailer.

• Turn off all equipment and follow the Pressure

Pressure

Pressure Relief

Relief

Relief Procedure

Procedure

Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine

manufacturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals

and create safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.

TOXIC

TOXIC

TOXIC FLUID

FLUID

FLUID OR

OR

OR FUMES

FUMES

FUMES HAZARD

HAZARD

HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin,
inhaled, or swallowed.

• Read Safety Data Sheet (SDS) to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable

guidelines.

BURN

BURN

BURN HAZARD

HAZARD

HAZARD

Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid
severe burns:

• Do not touch hot fluid or equipment.

PERSONAL

PERSONAL

PERSONAL PROTECTIVE

PROTECTIVE

PROTECTIVE EQUIPMENT

EQUIPMENT

EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury,
including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective
equipment includes but is not limited to:

• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent

manufacturer.

4

3A6780C

Tel:  866-777-6060 
Fax: 866-777-6383

Springer Pumps, LLC

Website: www.springerpumps.com 

Int'l: +001 267 404 2910

Содержание SaniForce 1040

Страница 1: ...Important Important Important Safety Safety Safety Instructions Instructions Instructions Read all warnings and instructions in this manual and related manuals before using the equipment Save Save Sav...

Страница 2: ...9 Check Valve Repair 12 Standard Diaphragm Repair 13 Overmolded Diaphragm Repair 15 Center Section Repair 17 Parts 19 Technical Data 24 Related Related Related Manuals Manuals Manuals Manual Number T...

Страница 3: ...ding Grounding Grounding instructions Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes...

Страница 4: ...pose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep c...

Страница 5: ...ier Pump Pump Pump Wetted Wetted Wetted Section Section Section Drive Drive Drive Type Type Type Center Center Center Section Section Section and and and Air Air Air Valve Valve Valve Manifolds Manifo...

Страница 6: ...Locator Locator Locator To To To Specify Specify Specify the the the Configuration Configuration Configuration of of of a a a New New New Pump Pump Pump Please Please Please call call call your your...

Страница 7: ...oid Investigate failure and reset leak detector Clogged suction line Inspect clear Sticky or leaking check balls Clean or replace Ruptured diaphragm Replace See standard or Overmolded repair procedure...

Страница 8: ...valve gasket or air cover gasket is damaged Inspect replace Pump leaks air externally Air cover clamps are loose Tighten clamps Pump leaks fluid externally from ball check valves Loose manifolds damag...

Страница 9: ...h any fluid that runs out Air Air Air Valve Valve Valve Repair Repair Repair Tools Required Torque wrench Torx T20 screwdriver or 7 mm 9 32 in socket wrench Needle nose pliers O ring pick Lithium base...

Страница 10: ...4 of the air valve reassembly procedure 3 Install the u cups 106 onto the actuator pistons E and insert the travel restrictors 2 from the diaphragm install tool kit into the actuator pistons E Lubric...

Страница 11: ...face the narrow narrow narrow end of the pistons 5 Lubricate the u cups 106 and actuator pistons 114 Insert the actuator pistons in the bearings 115 wide wide wide end first Leave the narrow end of t...

Страница 12: ...removing manifolds to safely remove check valve components 4 Remove remaining clamps manifolds gaskets and check valves 5 Clean and inspect gaskets balls ball stops and seating surfaces for any damage...

Страница 13: ...fluid covers off of the pump 4 With both fluid covers removed using two 5 8 in wrenches hold the wrench flats Y on the plates of each diaphragm assembly and loosen One diaphragm assembly will come fre...

Страница 14: ...Grease the length of the diaphragm shaft 24 and slide it through the housing 101 5 Assemble the other diaphragm assembly to the shaft as explained in step 2 6 Using a 5 8 in wrench hold the wrench fla...

Страница 15: ...s allows you to grip the diaphragms 5 To loosen grip both diaphragms securely around the outer edge and rotate counterclockwise One diaphragm assembly will come free and the other will remain attached...

Страница 16: ...t through the housing 101 5 Assemble the other diaphragm assembly to the shaft as explained in step 2 6 Grip both diaphragms securely around the outer edge and rotate clockwise until bottomed on the s...

Страница 17: ...ms page 15 NOTE If you are removing only the diaphragm shaft bearing 111 skip step 4 4 Disassemble the air valve as explained in Air Valve Repair page 9 5 Use a 10 mm socket wrench to remove the screw...

Страница 18: ...housing 101 fits through the proper hole in the gasket The gasket part number depends on the diaphragm material and will affect assembly of manifolds Refer to the parts list to verify which gasket to...

Страница 19: ...Parts Parts Parts Parts SP1B xxxx model shown 3A6780C 19 Tel 866 777 6060 Fax 866 777 6383 Springer Pumps LLC Website www springerpumps com Int l 001 267 404 2910...

Страница 20: ...S 25P044 PH 17 MANIFOLD outlet 1 25P019 HS 25P045 PH 18 25P060 GASKET EPDM pkg of 4 1 Ref Ref Ref Part Kit Part Kit Part Kit Description Description Description Qty Qty Qty BALLS check valve 4 112088...

Страница 21: ...Pump Model Wetted Section Drive Center Section and Air Valve Manifolds Seats Checks Di aphragms Seals Certifica tion 1040 HS P SP1A SP1A SP1A SSA SS PT PS EP 21 3A6780C 21 Tel 866 777 6060 Fax 866 77...

Страница 22: ...1 106 112181 U CUP 4 107 116344 SCREW 10 Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 108 157628 O RING 2 COVER 25P128 S01A SP1A 109 25P129 S03A SP3A 1 110 15H178 PLATE v...

Страница 23: ...agms 10 2 diaphragm backers 11 if applicable 1 packet anaerobic adhesive Overmolded Overmolded Overmolded Diaphragm Diaphragm Diaphragm Kit Kit Kit PO PO PO 25P133 Kits include 2 overmolded diaphragms...

Страница 24: ...delivery 41 gpm 155 2 lpm Maximum pump speed 240 cpm Weight 50 5 lb 22 9 kg Fluid Fluid Fluid Inlet Inlet Inlet and and and Outlet Outlet Outlet Size Size Size Stainless Steel 1 0 in sanitary flange...

Страница 25: ...uid Fluid Temperature Temperature Temperature Range Range Range Diaphragm Ball Seat Diaphragm Ball Seat Diaphragm Ball Seat Material Material Material Fahrenheit Fahrenheit Fahrenheit Celsius Celsius...

Страница 26: ...AIMS DISCLAIMS ALL ALL ALL IMPLIED IMPLIED IMPLIED WARRANTIES WARRANTIES WARRANTIES OF OF OF MERCHANTABILITY MERCHANTABILITY MERCHANTABILITY AND AND AND FITNESS FITNESS FITNESS FOR FOR FOR A A A PARTI...

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