background image

Maintenance 

14

3A8597B

Pressure Relief Procedure

Follow the Pressure Relief Procedure whenever 
you see this symbol.

To relieve pressure in your ProMix PD proportioner, 
follow the pressure relief procedure in your ProMix PD 
Operation manual.

Relieve pressure

 in auto lube system using two 

wrenches working in opposite directions on the G3 
pump element and the pump element fitting to 

slowly 

loosen fitting only

 until fitting is loose and no more 

lubricant or air is leaking from fitting.

NOTE:

 When loosening pump element fitting, do NOT 

loosen 

pump element

. Loosening pump element will 

change the output volume.

Maintenance

Catalyst Pump Rod Guard TSL 
Maintenance

To extend pump life, bleed fresh TSL into the rod guard 
during TSL replacement. The bleed process ensures 
that all of the air is removed from the rod guard and 
bearing cartridge, eliminating wet air contamination 
during the TSL replacement process.

1.

Follow the pressure relief procedure in your ProMix 
PD Operation manual. Shut off the PD unit.

2.

Remove and thoroughly clean the rod guard.

3.

Refill the rod guard (13) with TSL.

4.

Place the rod guard (13) over the lower piston rod. 

a.

Partially thread the rod guard (13) onto the 

pump but do not seat the rod guard o-ring (12) 

against the pump. This allows air to bleed when 

filling the TSL

b.

Connect the TSL reservoir hose (18) to the 

guard barb fitting (17).

5.

Fill the Reservoir, and let gravity fill the TSL lines.

6.

Thread the guard back on the pump when the TSL 
begins to overflow the guard.

This equipment stays pressurized until pressure is 
manually relieved. To help prevent serious injury from 
pressurized fluid, such as splashing fluid, follow the 
Pressure Relief Procedure when you stop spraying 
and before cleaning, checking, or servicing the 
equipment

F

IG

. 6: Wrenches Working in Opposite Directions

Содержание ProMix PD

Страница 1: ...professional use only Not approved for use in explosive atmospheres or hazardous classified locations See page 3 for model information including maximum working pressure Important Safety Instructions...

Страница 2: ...Kit Offerings 18 Expansion Kit Installation 19 Accessories 19 Technical Specifications 19 California Proposition 65 19 Graco Standard Warranty 20 Related Manuals Manual in English Description 332298 G...

Страница 3: ...0 4 14 41 4 Kit PD TSL Auto Lube 4 point 2 pump 24Z505 8 outlet w indicator plus 4 17L651 doubling plugs 1 25U419 600 4 14 41 4 Kit PD TSL Auto Lube 6 point 3 pump 24Z504 6 outlet w indicator 1 25U420...

Страница 4: ...roper grounding setup or usage of the system can cause electric shock Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment Connect...

Страница 5: ...th genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is rated and...

Страница 6: ...gular supply of fresh TSL helps flush away contaminates that would otherwise crystallize or harden and cause reduced pump u cup seal life Typical Installation This following figure FIG 1 Typical ProMi...

Страница 7: ...rod cover See FIG 4 for details These parts provide secondary protection below the primary catalyst throat cartridge area This secondary protection keeps the pump rod flooded in TSL and provides the...

Страница 8: ...NY outlet port will completely restrict fluid flow to all ports The upstream pressure will increase until the pressure relief valve at the G3 Pro pump outlet opens Refer to the CSP Valve manual for al...

Страница 9: ...shooting If there is a blockage downstream of the CSP valve in any of the outlet lines the valve and the indicator will stop cycling Table 1 CSP Valve Port Usage Model Outlet Fitting 6 Port Usage Doub...

Страница 10: ...skets 16 as necessary 5 Fill the TSL Reservoir and bleed air from the lower rod to ensure the rod remains wetted during operation See Plumbing page 10 As the pump cycles the pump displaces TSL from th...

Страница 11: ...ges FIG 5 and the parts diagram on page 16 have three ports 1 Install one of the push to connect 10 32 fittings 10 for the TSL fluid line from the CSP valve 8 2 Install one of the barb fittings 17 for...

Страница 12: ...gnant TSL with fresh TSL clears the contamination away from the seal rod interface area which then slows the wear process and leads to longer seal life NOTE See Table 2 ON Time per Lube Point page 13...

Страница 13: ...4 0 7 0 4 7 3 5 2 8 2 3 2 0 1 8 1 6 1 4 1 3 8 32 0 16 0 8 0 5 3 4 0 3 2 2 7 2 3 2 0 1 8 1 6 1 5 9 36 0 18 0 9 0 6 0 4 5 3 6 3 0 2 6 2 3 2 0 1 8 1 6 10 40 0 20 0 10 0 6 7 5 0 4 0 3 3 2 9 2 5 2 2 2 0 1...

Страница 14: ...om the rod guard and bearing cartridge eliminating wet air contamination during the TSL replacement process 1 Follow the pressure relief procedure in your ProMix PD Operation manual Shut off the PD un...

Страница 15: ...may cause the lines to develop leaks or separate from the barb fitting Fluid pressure in the TSL line can be caused by either of the following The rod guard displacement flow volume through the bearin...

Страница 16: ...3 17 16 15 11 1 3 4 2 5 5 8 9 6 10 18 7 7 14 8 9 9 9 5 6 7 12 7 7 6 7 6 7 18 18 17 25U418 25U420 25U417 25U419 See Table 1 CSP Valve Port Usage page 9 for specific outlet fitting and doubling plug loc...

Страница 17: ...tee 1 8 nptf x 1 8 nptm 1 1 1 1 4 563375 VALVE relief 1 8 npt 600 psi 1 1 1 1 5 17L653 FITTING ptc 1 4 in Tube x 1 8 npt 2 2 2 2 6 17L440 FITTING ptc 1 4 in CSP outlet 2 4 6 8 7 18D411 TUBE nylon 1 4...

Страница 18: ...24Z510 CSP 18 outlet NPT w indicator 24Z511 CSP 20 outlet NPT w indicator 24Z512 CSP 22 outlet NPT w indicator Step 3 Order the required number of 2 point fluid connect kits to make up the additional...

Страница 19: ...cal Specifications See also the G3 Pro Automatic Lubrication Pump and CSP Valve manuals California Proposition 65 Part Kits 206996 Fluid TSL 1 Gallon 206995 Fluid TSL 1 Quart ProMix PD Proportioner Pl...

Страница 20: ...material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANT...

Отзывы: