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309226

25 

Parts

Model 232740 XR5 Sprayer

Ref.
No.

Part No.

Description

Qty.

1

195126

PUMP, housing

1

2

243090

KIT, pump repair

1

13

243094

KIT, outlet valve (includes #17)

1

17

103338

PACKING, o–ring

1

18

195947

FILTER, adapter

1

19

243070

PUMP, filter, InstaClean

1

20

243093

KIT, inlet valve, 1/2” NPT 
(includes #25)

1

245070

KIT, inlet valve, intergral hose barb
(includes #25)

1

25

103413

PACKING, o–ring, inlet valve

1

36

244266

KIT, pressure switch, repair, Series A 

1

244267

KIT, pressure switch, repair,
Series B & C

1

40

235014

KIT, valve, repair

1

46

114687

CLIP, retainer

1

47

243236

KIT, motor repair, Series A & B
(includes fan kit #48)

1

245063

KIT, motor repair, Series C
(includes fan kit #48)

1

48

243231

KIT, fan and shield

1

51

243228

CONTROL BOARD, XR5

1

52

115477

SCREW, machine

10

54

243230

KIT, gear, yoke, guide, repair, 
Series A & B

1

245062

KIT, gear, yoke, guide, repair,
Series C

1

Ref.
No.

Part No.

Description

Qty.

55

116295

CLAMP, spring, .88 diameter

1

58

194507

DOWEL, pin 5/16

2

61

115642

BUSHING, strain relief

1

62

243237

COVER with label, Series A & B

1

245064

COVER with label, Series C

1

63

195110

CORD, power 

1

65

115478

SCREW, torx/slt pan hd, 1/4”

8

66

115499

SWITCH, rocker

1

67

195431

LEG, left

1

68

195430

LEG, right

1

69

105521

PLUG

2

70

195432

HANGER, cord

1

72

197607

TUBE, suction, 90

_

 bend

(includes #90)

1

73

243082

STRAINER

1

74

195084

TUBE, drain

1

75

115489

CLAMP, drain tube

2

76

195400

CLIP, spring

3

81

244035

DEFLECTOR, barbed

1

88

115719

O–RING, filter adapter

1

90

115099

WASHER, inlet strainer

1

93

102473

CLAMP, hose, 

1

94

243022

HOSE, 1/4 in. x 25 ft

1

95

243926

GUN, spray, SGI–EF

1

114

243232

ENCLOSURE, (includes label and 
screws)

1

127

243533

PUMP, replacement (includes #1, 2,
13, 17, 18, 19, 20, 40.  Item #36 must
be purchased separately.)

1

Содержание Magnum DX 232735

Страница 1: ...and SG1 EF spray gun with reversible spray tip and guard 3000 psi 21 MPa 207 bar Maximum Working Pressure MAGNUM XR7 Model 232745 Series A 0 31 gpm 1 17 lpm stand mount sprayer 50 ft 15 2 m 1 4 hose a...

Страница 2: ...neral Repair Information 7 Basic Troubleshooting 8 Advanced Troubleshooting 10 List of Kits 17 Motor Diagnostics 19 Control Board Diagnostics 19 Pump Diagnostics 19 Technical Data 21 Parts Model 23273...

Страница 3: ...nd plastic drop cloths static arc hazard Do not plug in or unplug power cords or turn lights on or off in spray area D Tape wall switches to prevent them from being turned off or on D Do not smoke in...

Страница 4: ...C H F G D A N B M MAGNUM XR5 L J P K MAGNUM XR7 MAGNUM XR9 W W X X Y E W 9558A 9559A 9560A K K MAGNUM DX B D 4 309226 Component Identification and Function...

Страница 5: ...d inlet connection and inlet valve Where suction tube connects to pump and inlet valve L Inlet screen Prevents debris from entering pump M Paint hose Transports high pressure fluid from pump to spray...

Страница 6: ...ip or hose is completely clogged or that pressure has not been fully relieved after following the steps above VERY SLOWLY loos en the tip guard retaining nut or hose end coupling to relieve pressure g...

Страница 7: ...osure Replace if damaged Enclosures direct cooling air around the motor to prevent overheating They also reduce the risk of burns fire or explosion Read the following WARNING WARNING ELECTRIC SHOCK HA...

Страница 8: ...re in water Suction tube is leaking Tighten suction tube connection K Inspect for other cracks or vacuum leaks Spray gun stopped spraying Spray tip is plugged Unplug spray tip See manual 309225 Operat...

Страница 9: ...mage can occur if cause is not corrected Sprayer was operated at high pressure with very small tip which causes frequent motor starts and excessive heat build up Decrease pressure setting or increase...

Страница 10: ...dels or 243236 for XR models Yoke is broken because pump is locked up by dried paint or worn packings XR models only Repair as necessary or replace using Gear Yoke Repair Kit 243230 Basic Electrical P...

Страница 11: ...at Power switch B and unplug in line connection of white electrical cord wire Plug in electrical cord and test voltage between black and white electrical cord wires Meter must read 85 to130V AC Replac...

Страница 12: ...ng Control Board Kit 245079 for DX models 243228 for XR5 and XR7 models or 243229 for XR9 models Building circuit breaker opens as soon as sprayer is plugged into outlet and sprayer is NOT turned on N...

Страница 13: ...eshooting page 8 Pump valves are worn or obstructed by debris Check for worn pump valves as follows Prime sprayer with paint Trigger spray gun momentarily When spray gun trigger is released pump shoul...

Страница 14: ...e 19 If shorts are evident replace motor using Motor Kit 245080 for DX models or 243236 for XR models Control board is damaged CAUTION Do not perform control board diagnostics until you have determine...

Страница 15: ...rm control board diagnostics until you have determined that the armature is good A bad motor armature can burn out a good control board See Control Board Diagnostics on page 19 If damaged replace cont...

Страница 16: ...ure Control Switch Kit 244266 for DX models or 244267 for XR models Water or paint entered pressure control switch or shorted control board Clean out and or dry out and retry Replace if necessary usin...

Страница 17: ...ith 1 2 NPT bottom port 115628 plastic elbow 197607 XR5 All Suction Tube inlet valve with intergral hose barb no el bow 195883 XR7 XR9 All Suction Tube inlet valve with 1 2 NPT bottom port 197608 XR7...

Страница 18: ...ont Cover 10mm ball bearing 245064 XR5 C XR7B XR9B Front Cover 3 8 bronze bearing 243236 XR5 A B XR7 A XR9 A Motor Drive Housing 10mm ball bearing motor casting 245063 XR5 C XR7 B XR9 B Motor Drive Ho...

Страница 19: ...Connect red and black motor leads together with test lead Turn motor fan by hand at about two revolutions per second 2 If there is uneven resistance or no resistance replace motor using Motor Kit 2450...

Страница 20: ...or XR models Pump Service All Models CAUTION When repairing or cleaning the pump never submerge the pump in water or allow fluid to enter the pressure control If the sprayer continues to cycle motor a...

Страница 21: ...in 66 cm 19 5 in 49 5 cm L 19 in 48 3 cm W 40 in 101 6 cm H Height with folded handle is 26 in 66 cm Power cord 16 AWG 3 wire 6 ft 1 8 m 16 AWG 3 wire 6 ft 1 8 m 16 AWG 3 wire 6 ft 1 8 m 16 AWG 3 wire...

Страница 22: ...22 309226 Parts Model 232735 DX Sprayer 42 44 45 50 53 31 54 13 4 12 13 3 51 7 1 56 2 5 52 23 55 40 58 59 57...

Страница 23: ...14 KIT valve repair 1 40 196566 HOUSING pump 1 42 196567 COVER housing 1 Ref No Part No Description Qty 44 196577 GEAR eccentric 1 45 196579 GEAR combination 1 50 245078 KIT pump repair 1 51 245079 KI...

Страница 24: ...24 309226 Parts Model 232740 XR5 Sprayer 54 58 1 65 76 74 81 72 69 68 67 65 70 52 73 51 62 66 52 61 47 46 13 75 90 93 36 20 2 19 18 40 88 48 114 114 127 17 25 63 75 59 94 95...

Страница 25: ...e 10 54 243230 KIT gear yoke guide repair Series A B 1 245062 KIT gear yoke guide repair Series C 1 Ref No Part No Description Qty 55 116295 CLAMP spring 88 diameter 1 58 194507 DOWEL pin 5 16 2 61 11...

Страница 26: ...el 232745 XR7 Sprayer 63 66 61 62 79 67 68 79 77 76 75 74 80 72 65 72 47 51 73 113 70 1 65 13 54 58 46 71 86 85 20 87 88 89 52 69 36 52 81 40 19 18 52 84 102 48 125 125 25 17 84 20 26 Alternate Config...

Страница 27: ...8 BUSHING strain relief 1 62 243237 COVER with label Series A 1 245064 COVER with label Series B 1 63 115603 CORD power 1 65 115478 SCREW torx slt pan hd 1 4 8 66 115499 SWITCH rocker 1 67 195433 SUPP...

Страница 28: ...232750 XR9 Sprayer 67 68 77 76 75 74 79 72 71 112 69 65 72 73 112 70 71 63 66 61 62 47 51 1 13 54 58 46 85 20 86 87 88 52 36 52 80 40 19 84 52 2 65 78 78 83 48 124 124 101 17 127 84 20 26 Alternate Co...

Страница 29: ...16 2 61 111348 BUSHING strain relief 1 62 243237 COVER with label Series A 1 245064 COVER with label Series B 1 63 115604 CORD power 1 65 115478 SCREW torx slt 1 4 8 66 115499 SWITCH rocker 1 Ref No P...

Страница 30: ...EXPENSE OF ANY KIND WHETHER FROM BREACH OF THIS WARRANTY OR ANY OTHER REASON Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or excl...

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