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308–529

11

PARTS LIST

800–638 & 800–690 Hydra–Clean

 2540 Pressure Washer

REF PART 

NO. NO.

DESCRIPTION

QTY

1

800–392 GUN & WAND ASSEMBLY

(incl. 2, 5, 9, 15, 17, 47)

1

2

803–350 GUN, Spray  (see Instruction

Manual 308–511)

1

3

181–867 LABEL, Warning, ventilation

1

4

802–363 LABEL, Caution

1

5

801–134 WAND, 32”

1

6

179–885 LABEL, Warning, chassis

1

7

803–900 ENGINE, 9 hp, Honda OHV

(used on 800–638 only)

1

803–901 ENGINE, 9 hp, Briggs & 

Stratton OHV (used on 

800–690 only)

1

8

802–127 SCREW, Cap, hex hd.

5/16–18 x 1-3/4

4

9

801–674 SLEEVE, 28”

1

10

100–527 WASHER, Flat 5/16

18

11

111–040 NUT, Lock 5/16–18

10

12

801–539 BUMPER

1

13

801–568 COUPLER, Male 3/8

2

14

802–579 HOSE, High Pressure, 3/8 x 50’ 1

15

801–569 COUPLER, Female 3/8 (incl. 16) 2

16

156–082 O–RING, Female Coupler 3/8

2

17

801–009 COUPLER, Female 1/4 (incl. 19) 1

18

801–941 SCREW, Cap, hex hd. 

5/16–18 x 1

4

19

154–594 O–RING, Female Coupler 1/4

1

20

154–636 WASHER, Flat 5/8

4

21

101–545 PIN, Cotter 1/8 x 1-1/2

2

22

801–504 BUMPER, Rubber

2

23

803–740 WHEEL & TIRE ASSEMBLY

2

24

803–741 AXLE

1

25

801–546 SCREW, Cap, hex hd.

3/8–16 x 1-1/4

4

26

100–023 WASHER, Flat 3/8

10

27

801–819 SCREW, Cap, hex hd.

3/8–16 x 3

1

28

801–858 BRACKET, Front Leg

1

29

803–925 HANDLE

1

30

800–641 FRONT LEG ASSEMBLY

(incl. 22, 26, 27, 28, 32)

1

31

803–301 LABEL, Model 2540

1

REF PART 

NO. NO.

DESCRIPTION

QTY

32

101–566 NUT, Lock 3/8–16

3

33

800–661 CHASSIS

1

34

801–012 GROMMET, Rubber

4

35

800–131 TIP ASSEMBLY, 0005 

(incl. 39, 40)

1

36

800–137 TIP ASSEMBLY, 1505 

(incl. 39, 41)

1

37

402–278 PLUG, Plastic

1

38

803–083 LABEL, Keep From Freezing

1

39

801–090 COUPLER, Male 1/4

4

40

801–640 TIP, Spray 0005

1

41

801–667 TIP, Spray 1505

1

42

800–128 TIP ASSEMBLY, 2505 

(incl. 39, 55)

1

43

803–739 PUMP & GEAR REDUCER

ASSEMBLY (incl. 64, 65)

1

44

800–129 TIP ASSEMBLY, 4005 

(incl. 39, 59)

1

45

801–907 WASHER, Flat

1

46

801–905 ADAPTER, 3/8 G x 3/8 NPT

1

47

156–849 NIPPLE, Hex 3/8

2

48

801–709 PLUG, Square 

1

49

800–655 UNLOADER, 2500 psi

1

50

802–627 NIPPLE, Hex 3/8 x 1/4

1

51

803–869 HOSE, Bypass 

1

52

801–523 NIPPLE, 1/2 x 2

1

53

801–622 CROSS, 1/2

1

54

800–115 VALVE, Thermal Relief

1

55

801–614 TIP, Spray 2505

1

56

801–111 NUT, Garden Hose

1

57

801–110 ADAPTER, Garden Hose

1

58

804–051 FILTER/STRAINER

1

59

801–615 TIP, Spray 4005

1

60

801–367 BUMPER, Rubber

2

61

802–140 BRACKET, Support

1

62

804–073 ADAPTER, 1/2

1

63

800–377 HOSE ASSEMBLY, w/Couplers

(incl. 13, 14, 15)

1

64

803–737 PUMP ASSEMBLY (see page 16) 1

65

802–143 GEAR REDUCER ASSEMBLY

(see page 15)

1

Содержание Hydra-Clean 2540

Страница 1: ...asher HYDRA CLEAN 2540 9 HP ENGINE P N 800 638 Series A P N 800 690 Series A 2500 psi 172 bar OPERATING PRESSURE 3000 psi 207 bar MAXIMUM WORKING PRESSURE HYDRA CLEAN 3040 11 HP ENGINE P N 800 639 Ser...

Страница 2: ...ings injected directly into the bloodstream Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable Pressure Relief Procedure To reduce the risk of serious bodily injury in...

Страница 3: ...re due to any kind of wear damage or misuse the high pressure spray emitted from it can cause a fluid injection injury or other serious bodily injury or property damage ALL FLUID HOSES MUST HAVE STRAI...

Страница 4: ...sure washer to prevent discharging high pressure fluid from the gun TERMS WARNING Alerts user to avoid or correct conditions that could cause bodily injury CAUTION Alerts user to avoid or correct cond...

Страница 5: ...ppropriate spray tip on the wand See Installing and Changing Spray Tips If you are using a sandblaster kit see its separate manual for installation instructions Connect to Water Supply CAUTION Before...

Страница 6: ...rmly Continue holding the rope as it returns Pull and return the rope until the engine starts In cool weather the choke may have to be kept closed for 10 to 30 seconds before opening it to keep the en...

Страница 7: ...ing Spray Tips WARNING To reduce the risk of serious bodily injury including fluid injection or splashing in the eyes or onto the skin use extreme caution when changing spray tips ALWAYS follow the pr...

Страница 8: ...the appropriate maintenance See maintenance chart MAINTENANCE Observing regular maintenance intervals helps ensure that you get maximum performance and life from the pressure washer There is a break i...

Страница 9: ...l sensor Start Stop switch in Stop position Water in gasoline or old fuel Choked improperly Flooded engine Dirty air cleaner filter Spark plug dirty wrong gap or wrong type Spray gun closed Water leak...

Страница 10: ...ssure Washer 8 7 4 29 12 11 10 10 18 23 33 20 24 35 36 42 44 26 25 3 3 0 32 26 32 26 28 22 26 27 34 11 10 61 60 20 6 21 43 65 64 38 17 19 5 2 14 1 63 9 15 16 13 15 16 47 10 10 11 52 62 56 57 58 37 49...

Страница 11: ...EW Cap hex hd 3 8 16 x 3 1 28 801 858 BRACKET Front Leg 1 29 803 925 HANDLE 1 30 800 641 FRONT LEG ASSEMBLY incl 22 26 27 28 32 1 31 803 301 LABEL Model 2540 1 REF PART NO NO DESCRIPTION QTY 32 101 56...

Страница 12: ...3040 Pressure Washer 29 12 22 10 10 18 23 33 20 24 26 25 30 32 26 32 26 28 19 26 27 20 6 21 10 22 62 35 36 42 44 34 52 46 56 57 58 37 50 47 51 13 51 53 54 48 8 7 3 22 10 49 55 43 61 60 38 11 17 5 2 14...

Страница 13: ...hd 3 8 16 x 3 1 28 801 858 BRACKET Front Leg 1 29 803 925 HANDLE 1 30 800 641 FRONT LEG ASSEMBLY incl 19 26 27 28 32 1 31 801 090 COUPLER Male 1 4 4 32 101 566 NUT Lock 3 8 16 5 REF PART NO NO DESCRIP...

Страница 14: ...ed Replacing the Oil Seal 14 NOTE The oil seal MUST be replaced with a new one if removed 1 Follow steps 1 and 3 under Replacing the Gasket 2 Remove the snap ring 6 from the gear case using a snap rin...

Страница 15: ...CREW Set 1 4 802 335 GEAR Pump 1 5 802 336 GEAR Engine 1 6 802 337 RING Snap 1 7 802 338 BEARING 1 8 802 339 RING Snap 1 9 802 340 GASKET 1 10 801 475 DIPSTICK 1 11 802 341 CASE Mounting 1 12 100 527...

Страница 16: ...PARTS DRAWING 803 737 Pump Assembly 46 47 44 45 10 9 8 7 6 5 4 1 3 2 10 9 11 52 51 54 53 40 15 41 14 39 12 21 23 22 24 26 33 32 28 29 30 31 27 25 34 35 36 31 37 38 11 43 42 16 17 44 45 13 14 18 19 20...

Страница 17: ...3 294 SCREW Cap socket hd 6 33 801 652 WASHER Lock 6 34 801 660 WASHER Flinger 3 35 801 490 PLUNGER Ceramic 3 36 KIT 6 RING Backup 37 KIT 6 WASHER 38 KIT 6 SCREW Piston 39 803 295 COVER Crankcase 1 40...

Страница 18: ...plunger or seals 3 Carefully examine each plunger for any scoring or cracking and replace as necessary Servicing the Plungers NOTE Plunger repair kit P N 801 474 is available to replace retainers o ri...

Страница 19: ...ck up of contaminated water into fresh supply Install upstream of pump ANTI FREEZE FLUSH KIT 802 327 For flushing system with 50 anti freeze solution prior to transporting or storing pressure washer i...

Страница 20: ...ade at a reasonable charge which charges may include the costs of parts labor and transportation DISCLAIMERS AND LIMITATIONS THE TERMS OF THIS W ARRANTY CONSTITUTE THE PURCHASER S SOLE AND EXCLUSIVE R...

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