Graco EcoQuip EQ200T Скачать руководство пользователя страница 23 | Manualshive

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Troubleshooting

Problem

Problem

Problem

Cause

Cause

Cause

Solution

Solution

Solution

The pot does not have a sufficient
amount of abrasive.

See

Refilling the Pot with Abrasive, page

The system is not properly set up.

See

Setting Up the Equipment, page 11

.

Make sure the pot pressure is properly
set. The pot pressure must be set 30
psi above the blast pressure. Make sure
the selector valve is set to BLAST. The
abrasive ball valve must be open. The
abrasive metering valve must be at least
1/8 turn open.

There is an obstruction in the
media circuit.

See

Flushing the Diaphragm Valve, page

The diaphragm valve is not
working.

See

Repairing the Diaphragm Valve,

No abrasive flows from the
nozzle during blast mode.

There is blockage inside the pot or
inside the abrasive hose between
the pot and the panel.

Make sure the ball valve is closed, then
disconnect the cam-lock coupler. Open
the abrasive ball valve slightly and make
sure abrasive is flowing form the abrasive
hose. If not, follow the shut down
procedure (see

Shutting Down, page 19

Thoroughly flush the pot and the media
hose after draining media and water.

The blast regulator is not adjusted
to the correct pressure.

Adjust the blast regulator to the desired
pressure while the blast control is
engaged.

The tubing from the main
air regulator is not properly
connected.

Confirm that the tubing from the blast
regulator to the main air regulator is
intact. See

Hose Schematic, page 42

The blast air regulator is
malfunctioning.

Replace the blast air regulator (Kit
17C625).

No blast air flow when the
blast control is engaged.
The water pump cycles
while the blast control
engaged.

The main air regulator is
malfunctioning.

See

Repairing the Main Air Regulator,

(EQ600 – Kit 17C131, EQ300

– Kit 17C129).

The air supply is inadequate.

Make sure the air inlet pressure gauge
reads 100-125 psi. If the gauge does
not read 100–125 psi, check the air
compressor for proper setup.

The Emergency Stop is engaged.

Disengage the Emergency Stop.

The electric blast control circuit is
malfunctioning.

Inspect the hose cable for damaged or
shorted wiring. Check the battery and
control panel connections. Make sure the
DC power source is 12V. Check the 3A
fuse inside the control panel, and replace
it if necessary. Check the current flow in
the circuit. If current exists, replace the
relay (EQ5179).

No blast air flow when the
blast control is engaged.
The water pump does

does

does not

not

not

cycle while the blast control
engaged.

334666B

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Содержание EcoQuip EQ200T

Страница 1: ... only only Not Not Not approved approved approved for for for use use use in in in explosive explosive explosive atmospheres atmospheres atmospheres or or or hazardous hazardous hazardous locations locations locations Important Important Important Safety Safety Safety Instructions Instructions Instructions Read all warnings and instructions in this manual Save these instructions 125 psi 8 6 bar 0 ...

Страница 2: ... Valve 31 Replacing the DataTrak Battery 32 Replacing the DataTrak Fuse 33 Parts 34 EQ200T and EQ400T 34 Enclosure 36 Trailers 38 Pressure Pot 41 Hose Schematic 42 Vapor Abrasive Blast Systems and Accessories 43 EcoQuip Skid Systems 43 EcoQuip Trailer Systems 43 Mobile Skid Units 44 Trailer Units 44 Hoses 45 Nozzles 45 Common Spare Parts 46 Other Accessories 46 Dimensions 47 Technical Specificatio...

Страница 3: ...tem component See Technical Technical Technical Data Data Data in all equipment manuals Do not use this equipment without hose restraints and coupler pins installed on all air and blast hose couplings Do not blast unstable objects The high amount of fluid flow from the nozzle can potentially move heavy objects Do not exceed load rating of lift eyes Do not operate equipment on or stand on an unstab...

Страница 4: ...zzle at least 20 feet 6 meters away from explosive vapors Keep work area free of debris including solvent rags and gasoline Keep a working fire extinguisher in the work area PERSONAL PERSONAL PERSONAL PROTECTIVE PROTECTIVE PROTECTIVE EQUIPMENT EQUIPMENT EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious injury including eye injury hearing loss inhalation ...

Страница 5: ...Notes Notes Notes Notes 334666B 5 ...

Страница 6: ...System Component Identification System System System Component Component Component Identification Identification Identification EQ200T EQ200T EQ200T and and and EQ400T EQ400T EQ400T 6 334666B ...

Страница 7: ...Ball Valve Y Air Supply Connection Z Blast Connection ZA Pneumatic Control Connection ZB Electric Control Connection ZC Supply Air Pressure Gauge ZD DataTrak see DataTrak Controls page 7 ZE Accessory Extension hose ZF Abrasive Material ZG Fill Port Check Valve AC Air Compressor AD Air Connections AE Air Compressor Controls DataTrak DataTrak DataTrak Controls Controls Controls 8 8 0 0 0 0 0 8 3 0 0...

Страница 8: ... such as splashing fluid follow the Pressure Relief Procedure when instructed 1 Turn the pot pressure regulator PR off 2 Close the abrasive ball valve 3 Turn the compressor off and close the inlet ball valve Close the compressor supply air valve Engage the blast control switch to relieve pressure in the system Then disconnect the air inlet hose from the system 4 Turn the selector valve SL to FILL ...

Страница 9: ...ical Specifications page 48 Make sure the water tank will remain fully supplied with clean water to avoid any possibility of the pump running dry during blasting Make sure that the pot is clean and free of any internal debris Make sure to use the correct type of blast control Blasting with 150 feet 45 m or more of blast hose requires the use of an electric blast control An electric blast control c...

Страница 10: ...r in the supply air line to meet these specifications OFF START RUN NOTE NOTE NOTE See air compressor manual for operation and startup information 3 Connect the blast hose hose restraints control hoses and coupler pins ti24706a NOTE NOTE NOTE If you are using an electric blast control check all of the electrical connections from the panel to the blast control NOTICE NOTICE NOTICE Make sure no elec...

Страница 11: ...e 2 Flush water through the pot and out the disconnected abrasive ball valve before filling the pot with water and abrasive 3 Reconnect the abrasive hose 4 Disconnect the pump inlet hose and flush the water tank to remove any remaining debris Reconnect the pump inlet hose 5 Fill the water tank only with fresh water then open the inlet ball valve 6 Close the rinse dump and abrasive ball valves 7 Tu...

Страница 12: ... lb 23 kg bags of low mass abrasive 1 2 10 gal 30 L 200 500 lb 90 227 kg 11 Use a garden hose or the rinse hose to wash the abrasive into the pot and clear any abrasive from the bung and bung seal 12 When the water level reaches the bung seal rotate the handle to release the bung pin this will cause the bung to pop up against the seal and close the bung 13 Turn the selector valve to FILL NOTE NOTE...

Страница 13: ... pressure while blasting NOTE NOTE NOTE In order to adjust the blast pressure the blast control must be engaged For the initial setting leave the abrasive ball valve closed NOTE NOTE NOTE Engage and release the blast control handle each time the blast regulator is adjusted 18 Turn the selector valve to BLAST 19 Open the abrasive ball valve NOTE NOTE NOTE Make sure the pot pressure returns to the i...

Страница 14: ...0 0 9 NOTE NOTE NOTE Use a piece of test material similar to what you will be blasting NOTE NOTE NOTE Always start as gently as possible and then increase the blast force as necessary to clean without doing any damage to the substrate When properly set the pump should cycle 7 10 times per minute High production rate users may need to increase cycle rate above 10 cycles per minute NOTE NOTE NOTE Cl...

Страница 15: ...pump cycles per minute See DataTrak Controls page 7 NOTE NOTE NOTE The heavier and smaller the abrasive particle i e 80 grit the more aggressive the results Blasting Blasting Blasting on on on Higher Higher Higher Surfaces Surfaces Surfaces When blasting on a surface higher than the equipment make sure that there is a length of blast hose on the ground equal to 10 20 of the height The hose on the ...

Страница 16: ...ing higher pressures do not necessarily mean better cleaning Nozzle distance and the angle to the surface has an effect on performance as does the blast pressure Choice of abrasive also has a great effect High performance abrasive produces the best performance and can save enough time to make up the difference in cost NOTE NOTE NOTE Blasting with 150 feet of blast hose requires the use of an elect...

Страница 17: ...e Never use the wash feature on any surface other than where you have blasted or intend to blast It will affect dull the surface NOTICE NOTICE NOTICE Do not use the wash feature on wood that has been blasted It could damage the wood and cause the grain to rise Wait for the wood to dry and then use a broom brush or vacuum to remove any residual abrasive 1 Close the abrasive ball valve 2 Turn the se...

Страница 18: ...ls must comply with national state and local regulations 4 After all of the pressure in the pot has been relieved engage the bung pin by compressing the spring and turning the handle 90 to hold the bung in the open position 5 Add the abrasive minimum four bags maximum ten 50 lb 23 kg bags of high mass abrasive or eight 50 lb 23 kg bags of low mass abrasive and continue the procedures from Setting ...

Страница 19: ...nd pulling the rings out and up to pull the two cams away from the groove 5 Hold a bucket under the cam lock coupler then turn the selector valve to WASH This will clean debris from the cam lock coupler and gasket NOTE NOTE NOTE Make sure the gasket is in place after the procedure NOTE NOTE NOTE Be sure to catch the unspent abrasive that will be washed out of the panel plumbing and out of the groo...

Страница 20: ...e pot of any remaining abrasive material 10 Close the pot bung and connect the abrasive hose Relieve pressure to complete system shutdown see Pressure Relief Procedure page 8 NOTE NOTE NOTE The system must be winterized if it will be exposed to temperatures below freezing See Winterizing the Equipment page 21 20 334666B ...

Страница 21: ... due to the expense of the inhibitor 4 Drain the pump inlet hose then insert the end into a windshield wash container Choose a windshield wash with a rating that will protect the equipment for the lowest temperatures in your area 5 Turn the selector valve to RINSE and open the rinse ball valve While holding the rinse hose over the pot run the pump until windshield wash comes out of the rinse hose ...

Страница 22: ...l not seal See Cleaning the Auto Vent Valve page 31 The pot pressure relief valve is discharging water Decrease the pot pressure to 145 psi 10 3 bar 1 03 MPa or less If the valve weeps or relieves at 145 psi replace valve Kit 17D785 The pot or pump is leaking pressure Make sure the abrasive ball valve and the dump valve are closed If pot pressure gauge still creeps downward See Checking for Leaks ...

Страница 23: ...tor is not adjusted to the correct pressure Adjust the blast regulator to the desired pressure while the blast control is engaged The tubing from the main air regulator is not properly connected Confirm that the tubing from the blast regulator to the main air regulator is intact See Hose Schematic page 42 The blast air regulator is malfunctioning Replace the blast air regulator Kit 17C625 No blast...

Страница 24: ...ering Valve Settings page 16 The pot does not have a sufficient amount of abrasive Refill the pot with abrasive See Refilling the Pot with Abrasive page 18 The pot pressure setting is incorrect Perform the pressure relief procedure see Pressure Relief Procedure page 8 and reset pot pressure see Setting Up the Equipment page 11 The Auto Vent valve does not vent air when the pot is filled Make sure ...

Страница 25: ...o vent valve is working and set initial pot pressure 30 psi 2 0 bar 0 20 MPa above the blast pressure The Auto Vent is malfunctioning Perform auto vent clean ing procedure see Cleaning the Auto Vent Valve page 31 A strong hose recoil occurs frequently when the blast control switch is engaged The diaphragm needs to be flushed Perform the diaphragm flush procedure see Flushing the Diaphragm Valve pa...

Страница 26: ...ssure to 145 psi 9 9 Bar 0 99 MPa 4 Check the water pump to confirm that no water is leaking from the TSL fill port NOTE NOTE NOTE The pump should stall after the pot pressurizes If the pump does not stall replace the seals Refer to the pump manual for repair information 5 Check for any water leaking from either check valve If a check valve is leaking it must be repaired or replaced If the valves ...

Страница 27: ...TE NOTE The air flow should be at supply air pressure but the air volume is reduced due to the size of the fittings and tubing If you do not get supply air pressure check the blast control handle for proper operation and check the blast control hoses to make sure they are not kinked or internally blocked 3 Check the in line filter at the industrial interchange nipple connection on the side of the ...

Страница 28: ...this cover 4 Unscrew the diaphragm cover for access to the diaphragm and to the end of the piston shaft 5 Remove the diaphragm and inspect for any cracks or tears Replace the diaphragm if necessary 6 Carefully remove the spring and piston assembly then clean out any debris in the body of the regulator 7 Push the piston shaft and remove the piston from the opposite end of the regulator housing 8 In...

Страница 29: ...sconnect the quick coupling at the abrasive ball valve not at the bottom of the pot 4 Turn the selector valve to WASH This will pump water out of the quick coupler and allow you to reach up inside and clear all abrasive and remove the grommet 5 Make sure nothing is in the path of the open quick coupler then engage the blast control briefly and several times NOTE NOTE NOTE High flow air should esca...

Страница 30: ...iaphragm and the actuator Keep the shims and reuse them they do not come with the replacement diaphragm Do not cause any pre load or torque on the diaphragm by over tightening it in a misaligned position 4 Insert all 4 Allen head cap bolts but do not tighten them 5 Apply more than 80 psi 5 5 Bar MPa air pressure to the regulator inlet to cause the piston to retract 6 With the piston retracted hand...

Страница 31: ... may be clogged or faulty Perform the following procedure to clean a clogged auto vent valve 1 Try to push and quickly release the valve with your finger If that does not cause the valve to seal open the dump valve to release all of the pressure in the pot 2 Turn the selector valve to RINSE 3 Use the rinse hose to force water backwards into the valve stem NOTE NOTE NOTE If the previous steps fail ...

Страница 32: ...o s warranty Replace Replace Replace Battery Battery Battery 1 Unscrew cable from the back of the reed switch assembly 2 Remove the cable from the two cable clips 3 Remove the DataTrak module from the bracket Take the module and attached cable to a non hazardous location 4 Remove the two screws on the back of the module to access the battery 5 Disconnect the used battery and replace it with an app...

Страница 33: ...able Use of an unapproved fuse will void Graco s warranty Replace Replace Replace Fuse Fuse Fuse 1 Remove the screw metal strap and plastic holder 2 Pull the fuse away from the board 3 Replace with an approved fuse Approved Approved Approved Fuses Fuses Fuses DataTrak DataTrak DataTrak Part Part Part Number Number Number Series Series Series Letter Letter Letter Fuse Fuse Fuse Required Required Re...

Страница 34: ...nd and and EQ400T EQ400T EQ400T Parts Parts Parts List List List Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 1 PRESSURE POT 6 5 cf assy 1 2 ENCLOSURE blast 1 Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty EQ200T Models EQ400T Models 34 334666B ...

Страница 35: ... electric blast control 1 10 HOSE abrasive media 1 EQ1943 EQ200T Models Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty EQ5208 EQ400T Models 12 ADAPTER cam groove type F ss 1 EQ1934 EQ200T Models EQ1046 EQ400T Models 14 206994 FLUID TSL 8 oz bottle 1 16 EQ1881 HOSE tubing natural 1 4 in 2 17 111743 WASHER flat 4 18 EQ1273 HOSE tubing natural 3 8 in 4 19 EQ1151 NUT nylok ...

Страница 36: ...Parts Enclosure Enclosure Enclosure 12 Torque fitting to 35 40 ft lb 47 54 N m 36 334666B ...

Страница 37: ...10 32 1 5 in sst 2 34 EQ5179 RELAY air pilot blast control 1 38 SPACER blast circuit 1 5 43 127917 NUT flange serrated 1 4 20 ss 6 44 111799 SCREW cap hex hd 2 45 SPACER washer shim ss 46 EQ1122 FITTING elbow stem 3 8 in 3 Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 47 111639 SCREW cap hex hd 4 48 111831 SCREW cap skt button hd 2 49 127908 NUT flange serrated 10 32 s...

Страница 38: ...er module 1 3 EQ1152 WASHER flat 1 2 sst 8 4 EQ1519 BOLT hex hd 1 2 x 1 1 2 sst 4 5 EQ1475 NUT lock nylon insert 1 2 sst 4 6 EQ5131 VALVE water tank shutoff 3 4 in 1 Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 7 EQ1848 HOSE water EQ2040 3 4 in ID 1 8 EQ1872 HOSE air supply air compressor 1 9 FITTING bushing 1 x 3 4 npt sst 1 10 LABEL VRM Graco logo 2 11 FITTING elbow...

Страница 39: ...1 2 SYSTEM blast 400 trailer module 1 3 EQ1152 WASHER flat 1 2 sst 8 4 EQ1519 BOLT hex hd 1 2 x 1 1 2 sst 4 5 EQ1475 NUT lock nylon insert 1 2 sst 4 Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 6 EQ5131 KIT tank shutoff valve 1 7 EQ1848 HOSE water EQ2040 3 4 in ID 1 8 EQ1941 HOSE air compressor to control 1 9 LABEL VRM Graco Logo 2 12 FITTING elbow street 1 1 2 npt ss...

Страница 40: ...5 NUT lock nylon insert 1 2 sst 4 6 EQ5131 KIT tank shutoff valve 1 7 EQ1848 HOSE water EQ2040 3 4 in ID 1 8 EQ1941 HOSE air compressor to control 1 9 LABEL VRM Graco logo 2 Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 12 FITTING tee 1 1 4 npt sst 1 13 FITTING elbow street 1 1 4 npt sst 1 14 FITTING nipple hex 1 1 4 npt sst 2 15 FITTING coupler reducing fpt sst 1 16 F...

Страница 41: ...npt sst 3 KIT pressure pot dump valve 1 115813 FITTING street elbow 3 4 in npt 190724 NIPPLE sst EQ1003 VALVE ball full port npt ss EQ1012 FITTING nipple barb hose 3 4 in Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 4 KIT pressure pot auto vent 1 17D785 KIT replacement valve 115813 FITTING street elbow 3 4 npt 17D789 KIT replacement valve auto vent 123514 FITTING tee ...

Страница 42: ...6 0 in 35 EQ1273 12 25 in 35 EQ1273 2 88 in 35 EQ1273 5 5 in 35 EQ1273 21 0 in 37 EQ1297 24 5 in 37 EQ1273 2 25 in 39 EQ1881 21 75 in Ref Ref Ref Part Part Part Cut Cut Cut Length Length Length 40 EQ1883 32 0 in 40 EQ1883 20 75 in 41 EQ1884 7 38 in 41 EQ1884 10 5 in 41 EQ1884 11 25 in 41 EQ1884 19 88 in 42 EQ1885 34 5 in 42 EQ1885 17 0 in 42 334666B ...

Страница 43: ...Unit not available on 100 series 6 600 P Complete Package with 15 m 50 ft blast hose nozzle Pneumatic Blast Control C No crash frame or water tank not available on 100 series EcoQuip EcoQuip EcoQuip Trailer Trailer Trailer Systems Systems Systems Model Model Model Series Series Series Brakes Brakes Brakes Package Package Package blast hose and nozzle type Compressor Compressor Compressor Configura...

Страница 44: ...nk complete package electric blast control EQ60PS 600 Series Complete package pneumatic blast control EQ60PC 600 Series No skid crash frame or water tank complete package pneumatic blast control 100 300 complete packages include 1 in ID 4 ply hose 15 meter long and 7 standard nozzle 600 complete packages include 1 25 in ID 2 ply hose and 8 high performance nozzle Trailer Trailer Trailer Units Unit...

Страница 45: ...1 Blast Hose Replacement 15 m 50 ft Pneumatic 1 25 in EQ5080 Blast Hose Replacement 15 m 50 ft Electric 1 25 in EQ400 EQ600 Model Model Model Description Description Description 17D786 Hose restraint 17D787 Coupler pin 17C459 Blast hose coupler gasket hose end 17C124 Blast hose coupler gasket machine end 17C125 Gasket cam groove abrasive blast line 1 25 in ID EQ300 17C453 Gasket cam groove abrasiv...

Страница 46: ...29 KIT repair regulator air EQ100 17C131 KIT repair regulator air EQ600 17C453 KIT gasket quick coupler 17C459 KIT gasket hose coupler 17D790 GASKET handway 6 in x 8 in black ne 17D789 VALVE auto vent 3 4 in 17D785 KIT replacement pressure relief valve 17D786 KIT replacement hose restraint 17D787 KIT replacement coupler pin 206994 Throat Seal Liquid Other Other Other Accessories Accessories Access...

Страница 47: ...Dimensions Dimensions Dimensions Dimensions 334666B 47 ...

Страница 48: ... psi 8 6 bar 0 86 MPa from the operator position The abrasive used was garnet and the substrate was steel Tested in accordance with ISO 9614 2 EQ400T EQ400T EQ400T U S U S U S Metric Metric Metric Maximum Working Pressure 125 psi 8 6 bar 0 86 MPa Operating Temperature 35 110 F 1 6 43 3 C Air Consumption 375 600 cfm 10 62 17 0 m 3 min Blast Hose Size 1 25 in ID 31 75 mm ID Abrasive Capacity 400 500...

Страница 49: ...Notes Notes Notes Notes 334666B 49 ...

Страница 50: ...TION CONNECTION WITH WITH WITH ACCESSORIES ACCESSORIES ACCESSORIES EQUIPMENT EQUIPMENT EQUIPMENT MATERIALS MATERIALS MATERIALS OR OR OR COMPONENTS COMPONENTS COMPONENTS SOLD SOLD SOLD BUT BUT BUT NOT NOT NOT MANUFACTURED MANUFACTURED MANUFACTURED BY BY BY GRACO GRACO GRACO These These These items items items sold sold sold but but but not not not manufactured manufactured manufactured by by by Gra...

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