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308350

13

Troubleshooting Chart

WARNING

To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the

Pressure Relief Procedure

 on page 10.

1.

Relieve the pressure.

2.

Check all possible causes and problems before
disassembling the pump.

PROBLEM

CAUSE

SOLUTION

The pump fails to oper-
ate.

Valves are closed or clogged.

Clear the air line; increase the air supply.
Check that the valves are open.

The fluid hose or gun is obstructed.

Clear the hose or gun*; 
use a hose with a larger ID.

Fluid has dried on the displacement rod. Clean the rod; always stop the pump at the bottom

of its stroke; keep the wet-cup 1/3 filled with a
compatible solvent.

Air motor parts are dirty, worn, or dam-
aged.

Clean or repair the air motor; 
see the separate motor manual.

The pump operates,
but the output is low on
both strokes.

The air line is restricted or the air supply
is inadequate. Valves are closed or
clogged.

Clear the air line; increase the air supply.
Check that the valves are open.

The fluid hose or gun is obstructed;
the fluid hose ID is too small.

Clear the hose or gun*; 
use a hose with a larger ID.

Worn packings in the displacement
pump.

Replace the packings.

Air motor parts are dirty, worn, or dam-
aged.

Clean or repair the air motor; 
see the separate motor manual.

Held open or worn intake valve.

Clear or service the intake valve.

The pump operates,
but the output is low on
the downstroke.

Held open or worn intake valve.

Clear or service the intake valve.

The pump operates,
but the output is low on
the upstroke.

Held open or worn piston valve 
or packings.

Clear the piston valve; replace the packings.

The pump’s speed is
erratic or accelerated.

The fluid supply is exhausted.

Refill the supply and prime the pump.

Held open or worn piston valve 
or packings.

Clear the piston valve; replace the packings.

Held open or worn intake valve.

Clear or service the intake valve.

*

To determine if the fluid hose or gun is obstructed, relieve the pressure. Disconnect the fluid hose and place a
container at the pump fluid outlet to catch any fluid. Turn on the air just enough to start the pump. If the pump
starts when the air is turned on, the obstruction is in the fluid hose or gun.

NOTE:

 If you experience air motor icing, call your Graco distributor.

Содержание Dura-Flo 237634

Страница 1: ...egistered to I S EN ISO 9001 STAINLESS STEEL Dura Flot 600 Pumps With Severe Duty Rod and Cylinder See page 2 for models that are certified and approved 308350F Read warnings and instructions See page...

Страница 2: ...i 0 7 MPa 7 bar 100 psi 686615 Series A Senatorr 241177 Series A 25 1 12 MPa 117 bar 1700 psi 0 7 MPa 7 bar 100 psi This model is certified and approved Table of Contents Warnings 3 Installation 7 Ope...

Страница 3: ...odify this equipment Use only genuine Graco parts and accessories D Check equipment daily Repair or replace worn or damaged parts immediately D Do not exceed the maximum working pressure of the lowest...

Страница 4: ...e gun trigger safety operates before spraying D Lock the gun trigger safety when you stop spraying D Follow the Pressure Relief Procedure on page 10 whenever you are instructed to relieve pres sure st...

Страница 5: ...debris including solvent rags and gasoline D Electrically disconnect all equipment in the spray area D Extinguish all open flames or pilot lights in the spray area D Do not smoke in the spray area D...

Страница 6: ...6 308350 Notes...

Страница 7: ...container follow your local code 6 Object being sprayed follow your local code 7 Solvent pails used when flushing follow your local code Use only metal pails which are conductive placed on a grounded...

Страница 8: ...the pump Locate the regulator close to the pump but upstream from the bleed type master air valve D A pump runaway valve C senses when the pump is running too fast and automatically shuts off the air...

Страница 9: ...tive Air Supply Hose J Air Line Filter K Bleed Type Master Air Valve for accessories L Fluid Filter M Fluid Drain Valve required N Electrically Conductive Fluid Supply Hose P Fluid Whip Hose R Gun Swi...

Страница 10: ...valve required in your system having a container ready to catch the drainage 8 Leave the drain valve open until you are ready to spray again If you suspect that the spray tip or hose is completely clo...

Страница 11: ...e the risk of fluid injection do not use your hand or fingers to cover the bleed hole on the underside of the bleeder valve body 112 when priming the pump Use a crescent wrench to open and close the b...

Страница 12: ...ystem and flushing pails are properly grounded Refer to Grounding on page 7 Flush with a fluid that is compatible with the fluid you are pumping and with the wetted parts in your system Check with you...

Страница 13: ...obstructed the fluid hose ID is too small Clear the hose or gun use a hose with a larger ID Worn packings in the displacement pump Replace the packings Air motor parts are dirty worn or dam aged Clea...

Страница 14: ...r shaft W Do not lose or drop the coupling collars 107 See Fig 4 6 Hold the tie rod flats with a wrench to keep the rods from turning Unscrew the nuts 108 from the tie rods 105 Carefully remove the di...

Страница 15: ...308350 15 Service 04377 Fig 4 101 109 108 107 105 106 110 8 1 2 1 V U W 3 3 Model 237634 Shown 1 2 Torque to 195 210 NSm 145 155 ft lb 3 Torque to 68 81 NSm 50 60 ft lb Torque to 61 75 NSm 45 55 ft lb...

Страница 16: ...wrench un screw the intake valve 5 from the intake housing 7 Be careful to catch the intake ball 13 as you remove the intake valve so that it does not fall and suffer damage Remove the seal 30 from th...

Страница 17: ...n adjustable wrench unscrew the piston ball housing 9 from the piston seat housing Be careful to catch the piston ball 12 as you sepa rate the piston seat housing and ball housing so that it does not...

Страница 18: ...ngs and place them in the outlet housing 6 in the following order with the lips of the v packings facing down the male gland 3 four leather v packings 19 one PTFErv pack ing 18 and the female gland 4...

Страница 19: ...for options S 7 6 F Piston Packing Detail Displacement Pump 236458 Shown see page 24 for options 18 18 10 11 4 9 1 2 3 4 Torque to 61 75 NSm 45 55 ft lb Torque to 325 353 NSm 240 260 ft lb Torque to...

Страница 20: ...avity S see Fig 9 faces the ball 13 1 11 Install the seal 11 on the bottom of the cylinder 2 See Fig 8 Lubricate the seal and the threads of the cylinder Screw the intake housing 7 onto the cylinder h...

Страница 21: ...g Air Motor Ref No Part No Description Qty 101 237001 AIR MOTOR Bulldog See 307304 for parts 1 102Y 176529 LABEL warning 1 105 190000 ROD tie 224 mm 8 82 shoulder to shoulder 3 106 186925 NUT coupling...

Страница 22: ...ty 101 217540 AIR MOTOR Senator See 307592 for parts 1 102Y 176529 LABEL warning 1 105 190000 ROD tie 224 mm 8 82 shoulder to shoulder 3 106 186925 NUT coupling 1 107 184129 COLLAR coupling 2 108 1061...

Страница 23: ...nd cards are available at no cost Ref Part No No Description Qty 1 190172 ROD displacement stainless steel 1 2 184503 CYLINDER stainless steel 1 5 236585 VALVE intake stainless steel w tungsten carbid...

Страница 24: ...e 23 0805 0806 18 4 4 18 3 3 LUBRICATE PACKINGS THROAT PACKINGS LIPS FACE DOWN PISTON PACKINGS LIPS FACE UP UHMWPE Leather Packing Kit 237238 Optional Ref Part No No Description Qty 3 184222 GLAND mal...

Страница 25: ...size 3 4 npt f Pump weight approx 39 kg 86 lb Displacement pump weight approx 13 kg 29 lb Wetted parts 304 440 and 17 4 PH Grades of Stainless Steel Tungsten Carbide PTFE r Leather Teflonr is a regis...

Страница 26: ...d flow lpm gpm and operating air pressure MPa bar psi 1 Locate desired flow along bottom of chart 2 Follow vertical line up to intersection with selected fluid outlet pressure curve black Follow left...

Страница 27: ...1 mm 0 437 DIA 4 94 28 mm 3 712 0653 Three M16 x 2 0 Holes Pump Model A B C D E F G H 237634 1105 mm 43 50 in 561 mm 22 09 in 544 mm 21 42 in 257 mm 10 12 in 1 1 2 in npt f 3 4 npt f 3 4 npsm f 1 1 2...

Страница 28: ...h of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or propert...

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