Graco Check-Mate P40LCM Скачать руководство пользователя страница 2

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312376A

Contents

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Component Identification, Supply Unit Installation 6

Component Identification, Typical Installation . . . 7

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

System Accessories . . . . . . . . . . . . . . . . . . . . . . 8

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Wet Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 11

Prime/Flush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Start Up and Adjust Pump . . . . . . . . . . . . . . . . . . 12

Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Disconnect Displacement Pump . . . . . . . . . . . . 17

Reconnect Displacement Pump . . . . . . . . . . . . 19

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Pump Packages with L100xx Displacement Pumps

Pump Packages with L200xx Displacement Pumps

Pump Packages with L250xx Displacement Pumps

Pump Packages with L500xx Displacement Pumps

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Performance Charts . . . . . . . . . . . . . . . . . . . . . . . . 27

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 30

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 30

Related Manuals

Component Manuals in U.S. English:

Manual

Description

312375

Check-Mate

Displacement Pump Instructions-Parts

311238

NXT Air Motor Instructions-Parts

308213

Premier

™

Air Motor Instructions-Parts

312371

Supply Units Operation

312373

Supply Units Repair-Parts

312395

Tandem Supply Units Operation

321400

Tandem Supply Units Repair-Parts

Содержание Check-Mate P40LCM

Страница 1: ...dium to high viscosity sealant and adhesive materials Not for use in hazardous locations With priming piston and Severe Duty or MaxLife rod and cylinder Important Safety Instructions Read all warnings...

Страница 2: ...ckages with L100xx Displacement Pumps 21 Pump Packages with L200xx Displacement Pumps 22 Pump Packages with L250xx Displacement Pumps 23 Pump Packages with L500xx Displacement Pumps 24 Dimensions 25 T...

Страница 3: ...n starting on page 20 The digits in the matrix do not correspond to the Ref Nos in the Parts drawings and lists PART NO MAX FLOW MAX AIR WPR MAX FLUID WPR SERIAL SERIES RATIO MPa bar PSI MPa bar PSI L...

Страница 4: ...PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts Keep clear of moving parts Do not operate equipment with protective guards or covers removed Pressurized equipment can star...

Страница 5: ...om work area Comply with all applicable safety regulations ELECTRIC SHOCK HAZARD Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power cord before serv...

Страница 6: ...Module tandem systems only under shroud G Air Control Module J Platen Bleed Port K Power Supply Box L Blowoff Air Supply Line M Lift Rod P Pump Bleed Valve R Enclosed Wet Cup S Fluid Line not supplie...

Страница 7: ...pplied V Air Filter not supplied W Air Shutoff Relief Valve for accessories not supplied AA Air Motor AB Coupling Assembly AC Tie Rods AD Enclosed Wet Cup AE Displacement Pump AF Fluid Outlet AG Fluid...

Страница 8: ...e rated for your system Use only electrically conductive hoses Fluid hoses must have spring guards on both ends Mounting Accessories Mount the pump package to suit the type of installation planned Pum...

Страница 9: ...ast can be seriously damaged Locate in the position shown Pump bleed valve P is required in your system to relieve fluid pressure in hose and gun see WARN ING Fluid Line Accessories Install the follow...

Страница 10: ...ion Maintaining proper wet cup torque is important to extending seal life To torque the wet cup use the following steps 1 Follow Pressure Relief Procedure on page 11 2 Use the packing nut wrench suppl...

Страница 11: ...nlock the gun valve trigger 5 Hold a metal part of the gun valve firmly to the side of a grounded metal pail and trigger the gun valve to relieve pressure 6 Lock the gun valve trigger 7 Open the fluid...

Страница 12: ...Hold a metal part of the gun valve firmly to the side of a grounded metal pail and hold the trigger open 5 Adjust air motor regulator until the pump starts 6 Cycle the pump slowly until all air is pu...

Страница 13: ...p noz zle and pump wear To reduce the risk of fluid injection do not use your hand or fingers to cover the bleed hole on the under side of the bleed valve body P when priming the pump Use the handle o...

Страница 14: ...llow Pressure Relief Procedure page 11 4 Always flush the pump before the fluid dries on the displacement rod See Prime Flush on page 12 CAUTION Never leave water or water based fluid in a carbon stee...

Страница 15: ...air supply Ensure all valves are open Obstructed fluid hose or gun valve fluid hose ID is too small Open clear use a hose with a larger ID Bleed type air valve is partially open Close bleed type air v...

Страница 16: ...accelerated pump speed Exhausted fluid supply Refill and prime Fluid is too heavy for pump priming Use drain purge valve Use a ram See Supply Units Operation manual 312371 Held open or worn intake va...

Страница 17: ...fingers away from the priming piston during operation and whenever the pump is charged with air to reduce the risk of injury On the pump down stroke the priming piston extends beyond the intake housin...

Страница 18: ...g Unscrew the nuts 5 from the tie rods 3 and carefully remove the displacement pump 2 9 Refer to the Check Mate Displacement Pump man ual 312375 to service the displacement pump To service the air or...

Страница 19: ...ir Parts manual 312373 for instructions 8 Turn on the air power supply Run the pump slowly to ensure that it is operating properly 9 Allow 2 hours for the thread sealant to cure before returning the p...

Страница 20: ...ump Packages with L250xx Displacement Pumps pg 23 Pump Packages with L500xx Displacement Pumps pg 24 1 Key Torque to 50 60 ft lb 68 81 N m Torque to 124 155 ft lb 196 210 N m Apply lubricant Apply sea...

Страница 21: ...244819 COUPLING assy 1 8 197340 COUPLER cover 1 9 244820 CLIP hairpin with lanyard 1 20 120588 PLUG pipe round 1 Ref Part Description Qty Pump Package Reference Number and Description 1 2 Motor see 3...

Страница 22: ...19 15H392 244819 197340 244820 15M222 C19792 P23LCM N22LN0 L200CM P23LSS N22LN0 L200SS P23LSM N22LN0 L200SM P23RCS N22LR0 L200CS P23RCM N22LR0 L200CM P23RSS N22LR0 L200SS P23RSM N22LR0 L200SM P36LCS N...

Страница 23: ...w lanyard Coupler Premier only P29LCS N34LN0 L250CS 15K750 15H392 244819 197340 244820 N A P29LCM N34LN0 L250CM P29LSS N34LN0 L250SS P29LSM N34LN0 L250SM P29RCS N34LR0 L250CS P29RCM N34LR0 L250CM P29...

Страница 24: ...irpin w lanyard Coupler Premier only P14LCS N34LN0 L500CS 15K750 15H370 184129 186925 N A N A P14LCM N34LN0 L500CM P14LSS N34LN0 L500SS P14LSM N34LN0 L500SM P14RCS N34LR0 L500CS P14RCM N34LR0 L500CM P...

Страница 25: ...20 411 5 39 13 993 9 52 91 1 343 9 169 77 29 NXT3400 250 13 70 348 0 14 00 355 6 39 20 995 7 52 90 1 343 7 128 58 36 NXT3400 200 13 70 348 0 14 00 355 6 39 27 997 5 52 97 1 345 4 128 58 39 Premier 50...

Страница 26: ...s Refer to Check Mate Displacement Pump manual 312375 Refer to separate motor manual for sound data and mounting hole layout Ratio Maximum Air Inlet Pressure psi MPa bar Maximum Fluid Working Pressure...

Страница 27: ...onsumption 14 1 Check Mate Pumps Fluid Pressure in psig MPa bar Fluid Flow in gpm lpm Air Flow in SCFM m 3 min 800 1200 1600 400 0 2 6 3 9 1 3 6 4 9 8 14 8 7 8 29 5 11 2 112 8 4 84 5 6 56 2 8 28 Key A...

Страница 28: ...1000 0 4 0 2 0 7 6 15 2 10 0 38 0 28 0 280 21 0 210 14 0 140 7 0 70 400 11 2 300 8 4 200 5 6 100 2 8 A A B B C C cycles min 6 0 22 8 64 80 0 50 32 16 8 0 30 4 Fluid Pressure in psig MPa bar Fluid Flo...

Страница 29: ...bar Fluid Flow in gpm lpm Air Flow in SCFM m 3 min 2000 4000 6000 42 0 420 28 0 280 14 0 140 300 8 4 200 5 6 100 2 8 A A B B cycles min 67 0 63 1 Check Mate Pumps Fluid Pressure in psig MPa bar Fluid...

Страница 30: ...orkmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS O...

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