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All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

Original instructions. This manual contains English. MM 332089

Graco Headquarters:

Minneapolis

International Offices:

Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2010, Graco Ohio Inc. All Graco manufacturing locations are registered to ISO 9001

www.graco.com

Revision C, April 2017

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty

installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of

the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT

LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE

.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO

. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to

the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,

given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

Sealant and Adhesive Dispensing Equipment

For the latest information about Graco products, visit

www.graco.com

.

For patent information, see

www.graco.com/patents

.

TO PLACE AN ORDER, contact your Graco distributor, go to

www.graco.com

and select

“Where to Buy” in the top blue bar, or call to find the nearest distributor.

If calling from the US:

800-746-1334

If calling from outside the US:

0-1-330-966-3000

Содержание A2A05011

Страница 1: ...ximum Outlet Fluid Working Pressure Metal Sleeves 1200 psi 8 MPa 83 bar Maximum Material Inlet Pressure Plastic Sleeves 400 psi 2 8 MPa 28 bar Maximum Material Inlet Pressure 100 psi 0 7 MPa 7 bar Max...

Страница 2: ...ypical Feed System Components continued 12 Metering Valve 13 Setup 14 Typical Installation 14 Valve Mounting Diagram 15 Startup 16 Adjusting the Shot Size 17 Operation 18 Sequence of Operation 18 Pres...

Страница 3: ...steel wetted com ponents cycle detect A2A05075 VALVE 1092 10A 2TT1 500 V CD 1 inch stroke 0 500 diameter rod stainless steel wetted com ponents cycle detect A2A05029 VALVE 1092 10A 2TT1 250 V DISP 1...

Страница 4: ...y Replace worn or damaged parts immediately TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed Read Safety Data...

Страница 5: ...ical Specifications in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Specifica tions in all equipment manuals Read fluid and solvent manuf...

Страница 6: ...respiratory protection Always wear a properly fitting respirator which may include a supplied air respirator Ventilate the work area according to instructions in the fluid manufacturer s SDS Avoid all...

Страница 7: ...s used in your equipment requires special attention to avoid equipment damage and downtime When changing materials flush the equipment multiple times to ensure it is thoroughly clean Always clean the...

Страница 8: ...ace such as paper or cardboard which interrupts grounding continuity Overview This single component meter and dispense device accurately meters liquid and semi paste materials The machine is ideal for...

Страница 9: ...1 Home Reload Position a Solenoid Close Spool Valve RETract is acti vated b Solenoid Open Spool Valve EXTend is deacti vated c PX EXT and PX CSV signal have been made d PX RET and PX OSV signal is no...

Страница 10: ...Configurations FIG 1 R GREEN GREEN YELLOW YELLOW 0 TIMER DISPENSE Liquid Control R PRESSURE SYSTEM REG 1 REG 2 AUXILIARY PRESSURE G 1 G 2 OFF ON PB 1 SW 1 PL 1 TR 1 HAND OFF SW 2 POWER AUTO START Val...

Страница 11: ...D WEARING SAFETY GLASSES WARNING F 20 0 psi 0 20 oz Cartridge Feed with Mounting Post 5 Gallon Pail Cover with Diaphragm Pump 1 Gallon Ram and Pump 5 Gallon Pail Cover with Diaphragm Pump and Agitator...

Страница 12: ...tinued FIG 3 R 0 12 8 4 psi 30 22 19 15 26 R 0 12 8 4 psi 30 22 19 15 26 5 Gallon Tank with Diaphragm Pump and Stand 5 Gallon Tank with 5 1 Pump and Stand 10 Gallon Tank with Diaphragm Pump Agitator V...

Страница 13: ...y A Material Inlet C Grounding Lug D Spool E Metering Rod F Oil Cup Retaining Block G Extend Air Inlet H Retract Air Inlet J Dispense Air Inlet K Reload Air Inlet L Extend Air Flow Adjustment Knob M R...

Страница 14: ...5 Connect each 1 4 in outside diameter supplied air line to the corresponding control solenoid See Component Identification starting on page 10 6 Connect chemical lines from feed system to meter ing...

Страница 15: ...TRACT CLOSE DISPENSE VALVE EXTEND OPEN DISPENSE VALVE EXTEND ADJUSTABLE FLOW CONTROL WITH LOCK RETRACT ADJUSTABLE FLOW CONTROL WITH LOCK GROUND STUD LUER LOCK NEEDLE MOUNT MATERIAL OUTLET 0 4 3 2 1 8...

Страница 16: ...ed pressure 3 Dispense several full stroke shots until material is air free and has good shut off at the nose NOTE Very viscous compressible materials may con tinue to droll after system is primed Red...

Страница 17: ...tate the shot size locking ring counterclockwise to loosen 2 Rotate the shot size adjuster to adjust shot size 3 Rotate the shot size locking ring clockwise to tighten 4 Dispense into waste container...

Страница 18: ...g chambers by a pressurized feed system Outlet port is blocked Metering rod is retracted to a precise position deter mining the volume of each material Step 2 Shift The balanced spool shifts to the di...

Страница 19: ...Shutdown 1 Perform Pressure Relief Procedure 2 Inspect the metering rod for material buildup Clean as necessary 3 Lubricate the metering rod with compatible lubricant such as mesamoll or silicone oil...

Страница 20: ...quate input pressure Blocked needle Check needle for cured material replace as required Flow control valve closed Open needle Metering valve not discharging nor mal or full volume Low material level...

Страница 21: ...Parts 332089C 21 Parts 1092 Valve 1 CD 1 2 3 5 6 9 20 11 25 19 12 13 14 16 22 18 15 17 10 26 23 24 4 8 21 7 31 33 28 29 34 38 36 35 39 30 32...

Страница 22: ...apter assembly 1 28 A2010087 PISTON 1092 assy spool magnet 2 29 A2010101 CAP 1092 end mag piston 2 32 A2010164 PISTON 1092 magnetic drive assy 1 2 A2010186 KIT 1092 drive cyl assy 1 12 B4000023 SCREW...

Страница 23: ...Parts 332089C 23 1092 Valve 1 Without CD 1 2 3 4 5 6 7 8 9 10 11 12 13 16 14 15 17 18 19 20 21 23 22 24 25 26 27 28 29 19 21 30 31 32 33 34 35 14 40...

Страница 24: ...1092 1 15 A2010015 CAP 1092 end cap assy spool 2 2 A2010029 NEEDLE 1092 adapter assembly 1 1 A2010186 KIT 1092 drive cyl assy 1 26 B4000023 SCREW shc 4 25 D2000040 SEAL pospk 2 21 J1000002 PIN roll 3...

Страница 25: ...Parts 332089C 25 1092 Valve 2 CD 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 42 28 40 29 19 21 30 31 32 33 40 41 34 35 14 36 43...

Страница 26: ...10014 SPOOL 1092 1 2 A2010029 NEEDLE 1092 adapter assembly 1 27 A2010087 PISTON 1092 2 15 A2010101 CAP 1092 end mag piston 2 1 A2010188 KIT 1092 drive cyl assy 1 42 B3500049 SCREW shs 2 26 B4000023 SC...

Страница 27: ...Parts 332089C 27 1092 Valve 2 Without CD 1 18 19 2 15 3 33 41 37 38 16 40 4 46 45 44 29 9 7 6 14 5 42 13 25 11 12 17 8 43 23 18 34 35 10 28...

Страница 28: ...nd cap assy spool 2 42 A2010029 NEEDLE 1092 1 1 A2010188 KIT 1092 drive cyl assy 1 17 B4000023 SCREW shc 4 15 D1000007 O RING buna 1 38 D2000040 SEAL pospk 2 25 J6300019 PLUG 4 Ref No Description RS 3...

Страница 29: ...Parts 332089C 29 1092 Valve 3 CD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33...

Страница 30: ...EEVE 1092 dispense 1 7 A2000447 MODULE 1 4 A2000448 ZEE 1 7 A2000450 ROD 1092 meter 1 27 A2000891 BLOCK 1092 main blk 1 25 A2010013 SPOOL 1092 assy 1 26 A2010014 SPOOL 1092 assy 1 2 A2010029 NEEDLE 10...

Страница 31: ...Parts 332089C 31 1092 Valve 3 Without CD 9 34 6 7 10 11 12 13 14 35 38 29 17 8 26 33 5 27 28 25 24 23 22 4 21 20 19 18 15 17 30 38 35 5 16 15 32 4 3 2...

Страница 32: ...15 95 0903 00 O RING vit 3 25 95 0909 00 O RING vit 4 18 96 0509 98 SCREW shc 8 26 A2000006 CUP 1092 seal plate 2 22 A2000007 RETAINER 1092 seal 2 21 A2000009 PISTON 1092 spool notes 2 12 A2000019 SEA...

Страница 33: ...12 Remove the four Screws 18 and the End Cap 19 on each side of the valve Disconnect the short air line sections on each side 13 Remove the two Spool Shift Pistons 21 from the End Caps 19 They should...

Страница 34: ...tall the Seal Cup 12 into the Divorced Section 10 over the Metering Rod 11 and slide the lubri cated Posipak Seal 13 over the Metering Rod keeping the O ring side of the Posipak facing down The ends o...

Страница 35: ...ur Screws 1 Tighten the screws in a cross pattern gradually to prevent binding due to misalignment like you would tighten lug nuts on a car tire 20 Install the short air lines on the left and right si...

Страница 36: ...CSV 9 CABLE LABEL PX OSV 9 CABLE WHITE SIGNAL BROWN 24DC LABEL PX EXT 9 CABLE LABEL PX RET 9 CABLE 1 4 NPT FEMALE MATERIAL INLET SHOT SIZE ADJUSTMENT WITH LOCK RETRACT CLOSE DISPENSE VALVE EXTEND OPE...

Страница 37: ...n metering rods selected 0 024 cc to 9 600 cc Maximum Cycle Rate application dependent heat required Up to 60 cycles per minute Dimensions Height to end of material inlet block 1092 10A 2 1092 10A 4 1...

Страница 38: ...le charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRAN...

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