background image

       684-001

7

TROUBLESHOOTING CHART

What’s Wrong

Pump fails to operate
Pump operates but - output low on both strokes

- output low on down stroke
- output low on up stroke

Erratic or accelerated operation

Restricted line or inadequate air supply

Clear; increase.

Insufficient air pressure - closed or
  clogged air valves, etc.

Open, clean.

Exhausted fluid supply

Refill

Obstructed fluid line, valves, gun, etc.

Clear *

Worn throat packing (8)

Replace

Held open or worn fluid intake valve

Clear, service

Held open or worn fluid piston or packing Clear, service
Damaged  fluid pump riser tube o-rings (12)

Replace

Damaged air motor

Service - see
307-043

*  Relieve pressures and disconnect fluid line.  Turn on air; if pump starts, the line, etc. is clogged

Check all other remedies before disassembling pump

Displacement Pump Service

Use all parts of repair kit 948-147 when servicing
the pump.

Remove the pump from the fluid container and
operate it until as much of the material has been
pumped out as possible.

Shut off the air to the pump by closing the
regulator and opening the bleed-type master air
valve, and relieving the fluid pressure by triggering
the automatic dispensing valve.  Remove the air
and fluid hoses from the pump.

Intake Valve

1.  Remove retaining pin (28) from connecting rod

(26).  Release clamp (7) to remove foot valve
cylinder (18) from pump cylinder (2).

2.  Slide priming piston (27), foot valve poppet

(23), foot valve packing (29), poppet spring
(30), bearing (10) and foot valve stop (16) off
the connecting rod (26).  Clean and inspect the
parts.

3.  Release clamp (7) holding the retainer housing

(22) to the air motor base.  Slide the pump
cylinder (2) down from the air motor.  Pull the
displacement rod (3) out of the connecting rod
(21).  Push the displacement rod out through
the bottom of the pump cylinder (2).

4.  Remove the connecting rod (26) by removing

the retaining pin (25) and the o-ring (20) and
pulling the connecting rod (26) from the
displacement rod (3).

5.  Release clamp (7) to take the retainer housing

(22) off of the pump cylinder (2).  Remove
packing housing (24), bearing (17) and packing
(8) from housing retainer (22).

6.  Clean and inspect all of the parts.  Replace the

parts as necessary.  The rubber parts that are
damaged or cut must be replaced, as any
damaged parts will harbor micro-organisms.
Reassemble the pump in the reverse from
disassembly.  Sanitize all parts (see
CLEANING PROCEDURE, page 2).  Lubricate
the o-rings, throat packing and piston seal with
waterproof sanitary lubricant when reassembly.

NOTE:  When reinstalling the housing (22), the
hole must be slanting down.

Содержание 5:1 Monark 952-793

Страница 1: ...reduce the risk of injury keep your fingers and hands and all tools away from the priming piston during operation and whenever the air and fluid pressure in the pump is not fully relieved INDEX Warnings 2 3 Typical Installation 4 Installation 5 Operation 5 6 Service 6 7 Troubleshooting Chart 7 Displacement Pump Service 7 Parts List 8 Parts Drawings 9 Accessories 10 Dimensional Drawing 11 Technical...

Страница 2: ...f protective clothing and equipment Always shut off the power to the pump and relieve all air and fluid pressure in the system before checking adjusting or repairing the system to reduce the risk of bodily injury including eye injury from the unexpected release of fluid from the system System Pressure The maximum working pressure of this pump is 600 PSI 42 bar at a maximum incoming air pressure of...

Страница 3: ...your hose does not have a tag on it which specifies the electrical resistance contact the hose supplier or manufacturer for the resistance limits Use a resistance meter in the appropriate range for your hose to check the resistance If the resistance exceeds the limits replace it immediately 4 Air compressors follow the air compressor manufacturer s recommendations 5 Spray gun or dispensing valve g...

Страница 4: ...xhaust Air 3 4 NPT Outlet C Air Filter Regulator D Air Line Lubricator E Air Solenoid Valve F Supply Air 3 8 NPT Inlet G Bleed Type Master Air Valve required H Fluid Flanged Outlet I Automatic Valve J Ground Wire required Not Shown See Page 3 for Grounding Instructions ...

Страница 5: ...r local requirements Connect air solenoid valves E to actuating mechanism timer and set so the automatic valve J will dispense at proper intervals OPERATION NOTE If necessary flush the pump with an approved cleaning solution or disassemble and sanitize the parts before using the pump Refer to the CLEANING PROCEDURE Check local and state codes for specific limitations Adjusting the Pump Speed and P...

Страница 6: ...with water Allow all the pump parts to dry Inspect all the pump parts and reclean any soiled parts Any damaged rubber parts must be replaced because they will harbor micro organisms Immerse all the pump parts and the tube of lubricant in an approved sanitizer before assembly Leave the pump parts in the sanitizer during assembly taking them out one by one as needed Lubricate the moving pump parts a...

Страница 7: ...emove the air and fluid hoses from the pump Intake Valve 1 Remove retaining pin 28 from connecting rod 26 Release clamp 7 to remove foot valve cylinder 18 from pump cylinder 2 2 Slide priming piston 27 foot valve poppet 23 foot valve packing 29 poppet spring 30 bearing 10 and foot valve stop 16 off the connecting rod 26 Clean and inspect the parts 3 Release clamp 7 holding the retainer housing 22 ...

Страница 8: ...g nitrile rubber 1 21 167 974 ROD connecting 1 22 167 975 HOUSING retainer 1 23 604 018 POPPET foot valve 1 24 180 018 HOUSING packing 1 25 169 845 PIN retaining piston housing 1 26 902 982 ROD connecting 1 27 604 015 PISTON priming 1 28 604 008 PIN retaining 1 29 603 778 PACKING foot valve 2 30 501 095 SPRING ball check 1 31 172 573 PLATE instruction 1 Suggested tool box spare parts Keep on hand ...

Страница 9: ...684 001 9 PARTS DRAWING ...

Страница 10: ...enclosure available on special order SANITARY DISPENSING VALVE 208 378 200 PSI 14 bar MAXIMUM FLUID PRESSURE 50 150 PSI 3 5 10 bar Cylinder Air Range 1 46207 ACME M Fluid Inlet 1 4 NPT F Air Inlet See instruction manual 307 054 SANITARY SPRAY VALVE 208 379 200 PSI 14 bar MAXIMUM FLUID PRESSURE 50 150 PSI 3 5 10 bar Cylinder Air Range 1 462 8 ACME Fluid Inlet 1 4 NPT F Air Inlet See instruction man...

Страница 11: ...684 001 11 DIMENSIONAL DRAWING ...

Страница 12: ...ials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claim If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does ...

Отзывы: