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Installation

3A7031A

7

Installation

Mounting

1.

Select a flat surface to install the Lubrication 
Controller. Drill mounting holes, refer to 

Mounting 

Hole Layout

, page 23.

2.

Align the junction box with the pre-drilled holes (F

IG

4). Secure the junction box to the mounting surface 
with three screws (not provided)

.

Wiring

The Lubrication Controller Connector (H) is rated for 240 
VAC, 17 A (F

IG

. 5).

Output voltage is the same as the input voltage.

The Lubrication Controller is designed to power a 
pump or to provide an enable signal to a pump.

Sensor Wiring Configurations

 are located on 

page 11.

Wiring Diagram

 is located on page 10.

AUTOMATIC SYSTEM ACTIVATION HAZARD

Unexpected activation of the pump lubrication system 
could result in serious injury, including skin injection 
and amputation.

The Lubrication Controller has an automatic timer 
that activates the pump lubrication system when 
power is connected or when exiting this device’s 
programming function. Before you install or remove 
the Lubrication Controller from the system, 
disconnect and isolate all system power supplies and 
relieve pressure for all system components.

NOTICE

Pre-drill and use only designated mounting holes in 
Lubrication Controller box. Failure to use designated 
mounting holes can cause circuit board damage.

F

IG

. 4 Pre-drilled holes

F

IG

. 5: Lubrication Controller Connector

NOTICE

The pump is designed for 10 A. The auxiliary outputs 
are designed for 10 A. 

The entire system, however, is only capable of 
delivering a total of 15 A. 

Therefore, if the pump is a 10 A load, the sensors and 
auxiliary output must not exceed 5 A. 

H

Содержание 26A814

Страница 1: ...ed lubrication system For professional use only Not approved for use in explosive atmospheres or hazardous classified locations Model 26A814 Important Safety Instructions Read all warnings and instruc...

Страница 2: ...etup and Data Entry 12 Change Settings 12 Low Level 13 Lock 14 Start Up 14 Output 2 14 System 14 Additional Advanced Features 14 Program Settings 15 Operation 16 Main Screens 16 Test Mode 17 Alarms 17...

Страница 3: ...See Technical Specifications in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request Safety Data Sheets SDSs from distributor or r...

Страница 4: ...the cursor in the display one field to the left It also navigates back to the previous screen and cancels parameter change If the pump is lubricating pressing this button cancels the event and the pum...

Страница 5: ...Component Identification 3A7031A 5 FIG 2 GLC X Controller Back Identification Label...

Страница 6: ...de for selecting and installing system components Key A Lubrication Controller B Solenoid Value C Pump Module D Ignition Switch E High Pressure Lubricant Supply Lines F Injector Banks G In line 15A Fu...

Страница 7: ...ication system could result in serious injury including skin injection and amputation The Lubrication Controller has an automatic timer that activates the pump lubrication system when power is connect...

Страница 8: ...System Configuration 8 3A7031A System Configuration To determine the required configurations needed refer to the following pages Injector System FIG 6 Injector System Configuration...

Страница 9: ...System Configuration 3A7031A 9 Divider Valve FIG 7 Divider Valve System Configuration...

Страница 10: ...arity 1 Pump Motor 2 Auxiliary Alarm 3 Auxiliary Alarm ground 4 Sensor power 1 5 Sensor power 2 6 Voltage source 7 Pump Motor ground 8 Input 2 ground 9 Input 2 LOW LEVEL Input 10 Voltage source ground...

Страница 11: ...Sensor Wiring Configurations 3A7031A 11 Sensor Wiring Configurations Dry Contact Switch Analog Sensor Source PNP Switch 2 or 3 Wire Type FIG 9 FIG 10 FIG 11...

Страница 12: ...uently the GLC X lubricates the product Select either Timer Interval or Machine Count Interval Timer Interval This sets up how frequently lubrication occurs Interval defines the time between lubricati...

Страница 13: ...ems Count defines the number of cycle inputs required per lubrication event Alarm Timeout defines the maximum allowable time to accumulate cycle counts Solenoid Failure Alarm if enabled an alarm displ...

Страница 14: ...se the arrow buttons to enter the PIN After entering the last digit press the RIGHT ARROW button to accept the PIN If the PIN is correct the device enters SETUP If the PIN is incorrect the device retu...

Страница 15: ...detected during idle time Low Level page 13 Low Level Type Paddle Low Level Switch Low Level Sensor Paddle Low Level Alert Threshold Recommended 10 00 to 99 Requires Alarm Alert Setting of zero disab...

Страница 16: ...e following illustrations for examples of typical operation screens FIG 12 Lubrication Event Pressure Switch FIG 13 Lubrication Event Pressure Sensor FIG 14 Lubrication Event Cycle FIG 15 Lubrication...

Страница 17: ...System LED is on A FIG 1 Output 2 in ON Low Level Alarm State Pump operation is immediately disabled Low level LED is on B FIG 1 System LED flashes red A FIG 1 Output 2 is ON Audible alarm Screen show...

Страница 18: ...broken or plugged lines Confirm that the pump is operating correctly Confirm that the vent valve is operating correctly Inspect the wiring pressure switch and sensor Confirm that sufficient time was p...

Страница 19: ...he machine use is low Confirm that the controller settings are correct for machine usage The cabling to machine count is broken A23 Solenoid Failure No Symbol The solenoid valve used to control the lu...

Страница 20: ...e and recycle it in a responsible manner Dismantle and recycle Remove motors circuit boards LCDs liquid crystal displays and other electronic components Recycle according to applicable regulations Do...

Страница 21: ...rication event Incorrect or loose wiring Confirm current is being delivered to the pump during a lubrication event Verify that your machine has been wired correctly Refer to Installation page 7 Contro...

Страница 22: ...Accessories Dimensions Part Number Description 26A882 GLC X Harness Kit 26A883 GLC X to CDS Harness Kit 26A884 CDS Harness Kit...

Страница 23: ...ing Hole Layout 3A7031A 23 Mounting Hole Layout NOTICE Pre drill and use only designated mounting holes in Lubrication Controller box Failure to use designated mounting holes can cause circuit board d...

Страница 24: ...non condensing Materials of Constructions Enclosure Material ABS Membrane Material Polyester Lens Material Polycarbonate Input Contact Power Source DC 9 30 VDC Power Consumption 1 W no load 15 A max...

Страница 25: ...ce and 2 this device must accept any interference received including interference that may cause undesired operation Changes or modifications not expressly approved by the party responsible for compli...

Страница 26: ...n material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRA...

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