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Installation

3A8570B

9

Installation

Grounding

NOTE: The reference numbers in the following 

instructions refer to 

Parts

, page 26.

System Plumbing

The On-Demand pump delivers a constant output flow, 

even with a varying load. 

It is important that the system plumbing be of adequate 

size so that the back pressure does not exceed 400 psi 

(2.76 MPa, 27.6 bar). 

All plumbing and hoses used in the installation should 

have a minimum pressure rating of 500 psi (3.45 MPa, 

34.5 bar).

If the system pressure drop at the rated pump flow is 

greater than, or close to, the pressure switch setting, 

the motor will cycle on and off when the dispense valve 

is opened to dispense fluid. If this happens, reduce 

system pressure by using a larger diameter hose or by 

using a less restrictive valve.

Graco recommends using 1/2 in. ID hose to keep the 

working pressure low while the dispense valve is being 

triggered. The output line fluid pressure should not 

exceed 400 psi (2.76 MPa, 27.6 bar) while pumping 

fluid.

The pump design includes a self-contained pressure 

relief valve (D), see 

Component Identification

, page 7. 

When activated, the valve relieves pressure back to the 

tank.

Mount Pump on Tank with 

Suction Tube

1. Install the bung adapter (15) in the tank bung and 

tighten.

2. Use a 3/4 in. (19 mm) steel or PVC pipe with a 3/4 

npt pipe threads on one end as a suction tube.

3. Measure the length from the top of the bung 

adapter to the bottom of the tank. Cut the suction 

tube length to 1/2 in. (13 mm) less than this 

measurement.

4. Apply pipe thread sealant to suction tube threads 

and install the pipe into the pump inlet.

5. Insert suction tube assembly through the bung 

adapter and lower the pump onto the bung 

adapter.

6. Position the pump so that the outlet port is in the 

desired position. Tighten the swivel nut (20) on the 

pump to the bung adapter.

Electrical Installation

115 VAC

The 115 VAC models come wired with a short power 

cord and a grounding electrical plug. Power to the unit 

must be grounded 115 VAC single phase. If an 

extension cord is required, it must be a 3-wire cord with 

a grounding plug and a grounding receptacle. Supply 

power to the pump using a 15 amp circuit with a 

minimum 12 AWG wire.

The equipment must be grounded to reduce the risk 

of static sparking and electric shock. Electric or static 

sparking can cause fumes to ignite or explode. 

Improper grounding can cause electric shock. 

Grounding provides an escape wire for the electric 

current.

All electrical wiring must be done by a qualified 

electrician and comply with all local codes and 

regulations.

NOTICE

Never allow the pump to operate dry. Make sure that 

the pump has fluid in it when the pump is initially 

installed. Do not run the pump for more than five (5) 

minutes with the pump discharge blocked. Do not 

operate the pump continuously more than 30 minutes 

in one (1) hour. Failure to follow these instructions can 

result in damage to the pump.

Содержание 25T817

Страница 1: ...e Do not use to pump water For professional use only Not approved for use in explosive atmospheres or hazardous classified locations 25T817 Electric Gear Pump 3 7 gpm 14 0 lpm 500 psi 3 45 MPa 34 5 ba...

Страница 2: ...mal Induced Pressure Relief 11 Recycling and Disposal 12 End of Product Life 12 Troubleshooting 13 Repair 15 Replace Clean Suction Screen P N 133377 15 Outlet Assembly Kit P N 133378 16 Pump Housing A...

Страница 3: ...tes and portable electric lamps Ground all equipment in the work area Keep work area free of debris including rags and spilled or open containers of solvent and gasoline Do not plug or unplug power co...

Страница 4: ...roved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving...

Страница 5: ...27 6 bar while pumping the fluid Exceeding this pressure can cause the motor to cycle on and off repeatedly The output pressure varies at the time of pump shut off It is determined by many factors inc...

Страница 6: ...Typical Installation 6 3A8570B FIG 2 Typical Installation Option 2 Pump with Hose Reel FIG 3 Typical Installation Option 3 Pump with More Than One Hose Reel...

Страница 7: ...Component Identification Key A Motor with built in relay B Power cord C Pressure switch D Pressure relief valve E Outlet check valve G Inlet check with thermal relief H Outlet 1 2 npt J Pump K Power...

Страница 8: ...Typical Installation 8 3A8570B Pump Internal Wiring FIG 5...

Страница 9: ...sure the length from the top of the bung adapter to the bottom of the tank Cut the suction tube length to 1 2 in 13 mm less than this measurement 4 Apply pipe thread sealant to suction tube threads an...

Страница 10: ...has a thermal overload switch that shuts the motor down when overheated If the unit overheats allow approximately 45 minutes for the unit to cool Once the unit has cooled down the switch will close an...

Страница 11: ...urn the power switch K located on the back of the motor ON 2 Place the outlet of the dispensing valve into the fill container 3 Open the dispensing valve to the full open position until the desired am...

Страница 12: ...nd recycle it in a responsible manner Perform the Pressure Relief Procedure Drain and dispose of fluids according to applicable regulations Refer to the material manufacturer s Safety Data Sheet Remov...

Страница 13: ...ir leak in the suction tube Inspect all joints in the suction tube making sure that all threaded joints have sealant applied properly There is an air lock in the system Fill the system with fluid by k...

Страница 14: ...rheats The gears are binding Make sure that the gears turn freely If not replace the pump housing assembly Pressure relief is relieving pressure internally at low pressure not reading pressure switch...

Страница 15: ...13 using a 3 4 in 19 mm hex wrench from the pump inlet FIG 9 8 Inspect the suction filter 13 and either clean or replace as needed Reassembly 1 Place the suction filter 13 into the pump inlet assembl...

Страница 16: ...m the connector containing the yellow and white cables FIG 11 9 Cut the pressure switch wire FIG 11 with the fork connector 10 Loosen the strain relief nut FIG 11 11 Pull the pressure switch wire out...

Страница 17: ...g the yellow and white cables FIG 13 7 Place the gasket onto the terminal box 8 Replace the terminal box cover 9 Insert the four terminal box cover screws and tighten FIG 14 10 Complete using the Inst...

Страница 18: ...itch wire FIG 16 with the fork connector 10 Loosen the strain relief nut FIG 16 11 Pull the pressure switch wire out of the terminal box through the strain relief FIG 16 12 Pull the pressure switch wi...

Страница 19: ...nal box through the strain relief FIG 21 4 Twist the strain relief nut on using a wrench until tightened FIG 20 5 Crimp the fork connector to one of the pressure switch wires FIG 20 6 Connect the crim...

Страница 20: ...switch wire from E1 Unplug the other pressure switch wire from the connector containing the yellow and white cables FIG 23 9 Cut the pressure switch wire FIG 23 with the fork connector 10 Loosen the...

Страница 21: ...ear If there is damage or wear replace the pump housing assembly If neither is present clean the pump cavity and gears 3 FIG 27 Reassembly 1 Place the pump gears 3 into the pump cavity making sure tha...

Страница 22: ...31 and FIG 33 6 Place and tighten the four Allen screws 6 using an 5 16 in 8 mm hex wrench Torque 20 ft lbs 27 1 N m see FIG 24 7 Push the pressure switch wire into the wire clamp and into the termin...

Страница 23: ...move the pump from the tank 4 Remove the suction tube from the pump 5 Remove the relief valve housing FIG 34 NOTE Do not loosen the cap nut and nut since this will change the pressure setting 6 Remove...

Страница 24: ...pressure setting 5 Complete using the Installation information beginning on page 9 Pump Outlet Check Valve Replacement with Thermal Relief P N 133097 Disassembly 1 Follow Pressure Relief Procedure pag...

Страница 25: ...Notes 3A8570B 25 Notes...

Страница 26: ...Parts 26 3A8570B Parts 1 2 3 4 5 7 8 11 9 18 17 16 19 20 14 12 15 Torque value 20 ft lb 27 1 N m 1 2 Torque value 30 ft lb 40 7 N m 1 2 21 2 13 6 10...

Страница 27: ...Gear pump 2 4 Seal shaft 1 5 O ring 1 6 Screw 3 8 16 socket head cap 4 7 Ball relief valve 1 8 Guide spring 1 9 Spring relief valve 1 10 Screw 5 16 18 x 1 4 11 Relief valve housing 1 12 Inlet check v...

Страница 28: ...d Accessories 28 3A8570B Kits and Accessories Part Number Description 260124 Suction tube with inlet check assembly 133373 Pump housing assembly 115 V On Demand Pump 133377 Suction filter 133375 Sucti...

Страница 29: ...Kits and Accessories 3A8570B 29 Pump Performance Chart 133378 Outlet assembly kit 115 VAC On Demand Pump 133097 Outlet check valve with built in thermal relief Part Number Description...

Страница 30: ...Dimensions 30 3A8570B Dimensions Length A Height B Width C Models Inches mm Inches mm Inches mm 25T817 16 7 421 2 9 67 245 6 8 9 226 1...

Страница 31: ...Pump Performance Chart page 29 3 7 gpm 14 0 L min Dimensions See Dimensions page 30 Power Cord 30 in 762 mm Weight All models 36 lb 16 3 kg Motor Details Voltage 115 VAC Current 14 4 A Power 1 5 HP En...

Страница 32: ...n material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRA...

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