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313267W

Operation - Parts

Auto Probler

Dispense Gun

For automated dispensing of non-flammable, two-component foam and polyurea
materials. For professional use only.

Not approved for use in explosive atmospheres or hazardous locations.

Models:

GCP4RA
GCP4R0
GCP4R1
GCP4R2
GCP4R3
GCP4R4
GCP4R5
24X636

See page 3 for model information, including working
pressure and approvals.

Important Safety Instructions

Read all warnings and instructions in this
manual before using this equipment. Save
these instructions.

Содержание 24X636

Страница 1: ...onal use only Not approved for use in explosive atmospheres or hazardous locations Models GCP4RA GCP4R0 GCP4R1 GCP4R2 GCP4R3 GCP4R4 GCP4R5 24X636 See page 3 for model information including working pre...

Страница 2: ...Requirements 10 Piston Lock 11 Valve Control 11 Loss of Air Pressure 11 Spray Technique 12 Maintenance 13 Pressure Relief Procedure 13 Check for Leaking Seals 13 Check the Material Valves for Leaks 1...

Страница 3: ...6 in 90 110 psi 0 62 0 76 MPa 6 2 7 6 bar 3500 psi 24 1 MPa 241 bar GCP4R0 Gun P2 Automatic 051 in GCP4R1 Gun P2 Automatic 059 in GCP4R2 Gun P2 Automatic 073 in GCP4R3 Gun P2 Automatic 088 in GCP4R4 G...

Страница 4: ...SONAL PROTECTIVE EQUIPMENT Always wear appropriate personal protective equipment and cover all skin when spraying servicing equipment or when in the work area Protective equipment helps prevent seriou...

Страница 5: ...pecifications in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Specifi cations in all equipment manuals Read fluid and solvent manufacture...

Страница 6: ...protection Always wear a properly fitting respirator which may include a sup plied air respirator Ventilate the work area according to instructions in the fluid manufacturer s SDSs Avoid all skin con...

Страница 7: ...the material components Never use solvent on one side if it has been con taminated from the other side NOTICE Partially cured ISO will reduce performance and the life of all wetted parts Always use a...

Страница 8: ...Hose Connection B Polyol Hose Connection C Supply Air Hose Connection D Supply Air Switch E Isocyanate Shutoff Valve F Polyol Shutoff Valve G Piston Lock H System Air Off Port J System Air On Port K S...

Страница 9: ...e the swivel fitting connections A B from the material shutoff valves E F on the P2 as shown below The valve connections are 1 8 in NPT female 3 Remove the air hose from the supply air switch D The su...

Страница 10: ...he front tip o ring keeps the purge air inside the gun head forcing all of the air through the orifices in the mixing chamber for a complete and constant purge This purge air continues to flow through...

Страница 11: ...st be fully open and the piston lock D must be disengaged during dis pensing During service or extended shutdown periods the shutoff valves must be fully closed and the piston lock engaged Refer to th...

Страница 12: ...um stances both components are used at identical temperatures Higher pressures and temperatures may be used to increase material breakup improve mixing and speed up rise times With hose lengths over 5...

Страница 13: ...valve s open until you are ready to spray again 7 If you suspect the spray tip or hose is clogged or that pressure has not been fully relieved a Very slowly loosen each material hose A B end coupling...

Страница 14: ...ts until the leak is corrected 8 Recheck for leaks Check Side Blocks 1 Follow the Pressure Relief Procedure as described on page 13 2 Remove the screws holding the side blocks K and remove the side bl...

Страница 15: ...chamber NOTE Do not open the supply air switch on the gun because this purges grease from the gun Allow the grease to remain in the gun overnight Daily Shutdown Once you have used the gun with a syste...

Страница 16: ...ore as required 3 Install the snout insert 4 Install the air cap onto the chamber Tighten by hand until the cap bottoms out Snug down with a 1 2 in wrench Parts Replacement Procedure 1 Follow the Pres...

Страница 17: ...ch as seals and o rings See Service and Repair Kits on page 23 Grease the gun daily to prevent two component cur ing and keep fluid passages clean Purge air carries grease mist through the air chamber...

Страница 18: ...de seal housing either on cen ter or slightly forward the piston lock adjustment nut is properly aligned NOTE Non permanent thread locker can be applied to the adjustment nut if necessary 10 Reassembl...

Страница 19: ...24 4 16 67 2 45 68 1 45 47 47 18 21 17 15 17 14 18 27 25 25 28 27 28 52 15 15 15 15 15 18 16 16 16 16 16 16 16 16 16 16 16 18 17 17 20 Apply white pipe sealant Apply lithium grease Apply amber oil Tor...

Страница 20: ...17P755 KIT block side iso p2 sst 1 15 16N600 BLOCK side poly p2 1 1 1 1 1 1 1 17P758 KIT block side poly p2 sst 1 16 16P010 FILTER valve check 2 2 2 2 2 2 2 2 17 GC2494 KIT seal P2 2 2 2 2 2 2 2 2 18...

Страница 21: ...1 1 1 35 110242 PACKING o ring 2 2 2 2 2 2 2 2 36 GC2057 O RING o ring viton 2 013 1 1 1 1 1 1 1 1 37 108833 PACKING o ring 1 1 1 1 1 1 1 1 38 107563 PACKING o ring 1 1 1 1 1 1 1 1 39 GC2059 O RING o...

Страница 22: ...e to 35 40 in lbs 4 4 5 N m Apply a liberal coating of lithium grease to seals and surfaces specified Apply blue sealant to threads Adjust nut counter clockwise until it bottoms out 1 2 3 Quantity Ref...

Страница 23: ...0076 Drill Bit 1 117517 O Ring 1 111450 O Ring 2 GC2212 37 Deg Connector Fitting 1 GC2334 45 Deg Connector Fitting 1 GC2394 Adapter Fitting 1 GC194 Hardware Kit AA Part Description Quantity GC0082 Dri...

Страница 24: ...er 1 GC0087 5 32 in Ball Driver 1 GC0175 Pin Vise 1 GC2496 Filter Screen 2 GC0068 Drill Bit 1 GC0069 Drill Bit 1 GC0070 Drill Bit 1 GC0072 Drill Bit 1 GC0073 Drill Bit 1 GC0074 Drill Bit 2 GC0077 Dril...

Страница 25: ...55 GC2335 117517 GC0408 16V976 Airless tip See page 27 GC1956 Static Mixer Kit Part Description Quantity GC2335 16V976 Fluid Nozzle Seal 1 GC0257 Nozzle Nut 1 GC0331 Plug Fitting 1 GC0480 Spiral Mixin...

Страница 26: ...595 439 0 039 GC2627 511 10 12 254 304 8 0 011 GC2628 513 0 013 GC2629 515 0 015 GC2577 517 0 017 GC2630 519 0 019 GC2580 521 0 021 GC2584 523 0 023 GC2631 525 0 025 GC2587 527 0 027 GC2591 531 0 031...

Страница 27: ...may result in material clog ging Series C Spacer Seals Brown Short Version Long Version Use with tips LPA2 147 1525 through LPA2 147 3850 Use with tips LPA2 147 4325 through LPA2 147 7250 GC2335 16V97...

Страница 28: ...ndard Flat Spray Kit Configuration Pour Configuration Jet Stream Configuration P2 Auto Spray Options Ref Part Description A 17F253 Gun Head B GC250X Mix Chamber Body C GC251X Mix Chamber Insert D 1175...

Страница 29: ...241 bar Air Inlet Pressure Range 90 110 psi 0 62 0 76 MPa 6 2 7 6 bar Air Inlet Size 1 4 18 NPSM Inlet Size A 5 JIC 1 2 20 UNF Inlet Size B 6 JIC 7 16 18 UNF Length 3 125 in 79 375 mm Height 4 75 in...

Страница 30: ...charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY...

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