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Installation 

6

334203A

General Installation Information

The Typical Installation illustrations provided on 
pages 4 - 5 are only guidelines for installing system 
components. Contact your Graco distributor for 
assistance in planning a system to suit your needs.

The letters included in the following instructions 
refer to letters shown in Typical Installation exam-
ples (F

IG

. 1 - F

IG

. 2, pages 4 - 5). The numbers 

included in the following instruction refer to the Parts 
pages beginning on page 10.

To ensure your system is compatible with fluids 
being pumped, always use genuine Graco replace-
ment parts and accessories.

Tighten all connections firmly to avoid air and/or 
fluid leaks.

Storage tanks should be securely anchored to pre-
vent shifting or tipping when empty or full.

Inlet Suction Kit (sold separately)

Install inlet suction kit. See Inlet Suction Kit instruction 
manual for installation instructions.

Air Line 

Locate one bleed-type master air valve (B) close to the 
pump and use it to relieve trapped air (F

IG

. 3). For drum 

mounted installations only, also locate a second master 
air valve upstream from all air line accessories and use 
it to isolate them during cleaning and repair.

1. Using the hardware provided install the air controls 

to the air inlet of the pump as shown in F

IG

. 3. Use a 

minimum 1/4 in. (6.3 mm) ID air hose.

2. Install an air line quick disconnect coupler onto the 

end of the air supply line (C) and screw the mating 
fitting into the pump air inlet snugly. Do not connect 
the coupler to the fitting yet.

NOTICE

To maintain the integrity and purity of the AUS32 
(Aqueous Urea Solution 32.5%) and ensure proper 
operation of equipment:

Once the system is assembled it must remain 
sealed to insure the integrity of the fluid. Break-
ing the seal on the system can lead to fluid con-
tamination.

After dispensing DEF, drain all the fluid from the 
nozzle, making sure it is pointing downward 
when stored in the nozzle holder. DEF remain-
ing in the nozzle tip and exposed to air will crys-
tallize and can plug the nozzle.

DO NOT lay the dispensing nozzle on the 
ground or on any surface that may contaminate 
the nozzle tip and compromise the purity of the 
DEF.

A bleed-type master air valve (B) is required in your 
system to relieve trapped air between the valve and 
the pump. Trapped air can cause the pump to cycle 
unexpectedly, which could result in serious injury 
from fluid splashing in the eyes or on skin, injury from 
moving parts or contamination from hazardous fluids.

F

IG

. 3

B

Содержание 24V677

Страница 1: ...imum Fluid Working Pressure 50 psi 0 3 MPa 3 4 bar Maximum Air Input Pressure Model No 24V677 Wall mounted with meter Model No 24V678 Wall mounted without meter Model No 24V679 Drum mounted without meter Model No 24V686 Drum mounted with meter Related Manuals Important Safety Instructions Read all warnings and instructions in this manual Save these instructions 333467 Meter 308981 Husky Pump 33346...

Страница 2: ...s or turn lights on or off when flammable fumes are present Ground all equipment in the work area Use only grounded hoses Stop operation immediately if static sparking occurs or you feel a shock Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area PRESSURIZED EQUIPMENT HAZARD Fluid from the equipment leaks or ruptured components can spla...

Страница 3: ...ement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not...

Страница 4: ...Pump B Bleed type master air valve required for pump C Air supply line D Pump air regulator required E Fluid suction hose F Inlet suction kit sold separately G Fluid nozzle J Nozzle bracket and bath L Safety valve set to 50 psi 3 4 bar 0 34 MPa required M Meter N Wall mounting bracket P Fluid dispense hose FIG 1 J B N D M G C A F E L P ...

Страница 5: ...r air valve required for pump C Air supply line D Pump air regulator required E Fluid suction hose F Inlet suction kit sold separately G Fluid nozzle J Nozzle tray and bath K Drum bracket L Safety valve set to 50 psi 3 4 bar 0 34 MPa required M Meter P Fluid dispense hose FIG 2 A J B D C E F G L K G M Model 24V686 Model 24V679 P ...

Страница 6: ...solate them during cleaning and repair 1 Using the hardware provided install the air controls to the air inlet of the pump as shown in FIG 3 Use a minimum 1 4 in 6 3 mm ID air hose 2 Install an air line quick disconnect coupler onto the end of the air supply line C and screw the mating fitting into the pump air inlet snugly Do not connect the coupler to the fitting yet NOTICE To maintain the integ...

Страница 7: ... holder bracket 2h Fill bath with water Keep meter bath filled with water at all times Drum Mounting Bracket 2 Model 24V679 or 24V686 For a list of Kit parts referenced in the installation instructions see page 12 The Nozzle Holder and Drum Bracket are also identified as item J and K on the Typical Installation Diagram pro vided on page 5 1 Position drum mounting plate 2f on top of drum 2 Use scre...

Страница 8: ...boot 13 over end of dispense hose 9 2 Slide hose clamp 11 over the end of dispense hose 9 3 Insert barbed end of nozzle fitting a included with nozzle into the end of the dispense hose 9 NOTE Verify fitting collar b is in place prior to installing this fitting 4 Tighten hose clamp 11 over the end of the hose 9 and nozzle fitting a 5 Slide boot 13 into place over hose clamp 11 Priming 1 Hold dispen...

Страница 9: ...S32 Aqueous Urea Solution 32 5 and ensure proper operation of equipment Once the system is assembled it must remain sealed to insure the integrity of the fluid Break ing the seal on the system can lead to fluid con tamination After dispensing DEF drain all the fluid from the nozzle making sure it is pointing downward when stored in the nozzle holder DEF remain ing in the nozzle tip and exposed to ...

Страница 10: ...p x cut 1 9 HOSE 20 ft 3 4 bspp x 3 4 bspp 1 10 127663 METER flow model 24V677 only 1 11 103927 CLAMP hose 4 13 15T366 BOOT 1 14 SEAL 2 15 127804 FITTING nipple 3 4 in BSPP x 1 in BSPP includes Ref No 14 2 16 127720 FITTING swivel 1 in f x 1 in f BSP model 24V677 only 1 17 127657 FITTING union 3 4 barb x 1 in BSP 2 18 116504 FITTING tee 1 19 156971 FITTING nipple short 1 20 116306 VALVE safety 50 ...

Страница 11: ...el 24V686 8 HOSE 2 ft 3 4 bsp x cut inlet 1 9 HOSE 12 ft 1 10 127663 METER flow model 24V686 only 1 11 103927 CLAMP hose 4 13 15T366 BOOT swivel 3 4 black 1 14 SEAL 2 15 127804 FITTING nipple 3 4 in BSPP x 1 in BSPP included Ref No 14 2 16 127720 FITTING swivel 1 in f x 1 in f BSP model 24V686 only 1 17 127657 FITTING union 3 4 barb x 1 in BSP 2 18 116504 FITTING tee 1 19 156971 FITTING nipple sho...

Страница 12: ...e Hose Kit 6 foot optional 2a SCREW cap hex head 4 2b SCREW cap hex head 4 2c WASHER 4 2d WASHER plain 14 2e NUT hex 7 2f PLATE pump mount 1 2g HOLDER nozzle bath 1 2h BRACKET nozzle holder 1 2j SCREW HH 1 4 x 20 x 0 75 3 2a SCREW cap hex head 4 2b SCREW thumb 1 4 20 x 2 2 2d WASHER plain 12 2e NUT hex 6 2f PLATE pump mount 1 2g HOLDER nozzle bath 1 2h BRACKET nozzle holder 1 2j SCREW HH 1 4 x 20 ...

Страница 13: ...level measured per ISO standard 9614 2 At 70 psig 0 48 MPa 4 8 bar at 50 cycles per minute 77 dBa At 100 psig 0 7 MPa 4 bar at maximum cycles per min ute 95 dBa Sound pressure level measured 1 meter from pump At 70 psig 0 48 MPa 4 8 bar at 50 cycles per minute 67 dBa At 100 psig 0 7 MPa 4 bar at maximum cycles per min ute 85 dBa Air inlet size 1 4 npt f Air exhaust port size 3 8 npt f Fluid inlet ...

Страница 14: ...pection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole ob...

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