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Cart Mounted Oil Models and Parts 

38

3A1335K

5:1 Oil Models

Model

Reel

NPT

BSPP

BSPT

Valve

Valve 

Extension

CE 

24H781

X

LDP5

Rigid

24H782

X

LDM5

Flex

24H783

X

LDM5

Rigid

24H784

X

LDP5

Flex

24H785

X

LDP5

Rigid

24H786

X

LDM5

Flex

X

24H787

X

LDM5

Rigid

X

24H788

X

LDP5

Flex

X

24H789

X

LDP5

Rigid

X

24H790

X

LDM5

Flex

X

24H791

X

LDM5

Rigid

X

24H792

X

LDP5

Flex

X

24H793

X

LDP5

Rigid

X

24H794

X

LDM5

Flex

X

24H795

X

LDM5

Rigid

X

24H796

X

LDP5

Flex

X

24H797

X

LDP5

Rigid

X

Model

Reel

NPT

BSPP

BSPT

Valve

Valve 

Extension

CE 

24H915

X

X

LDM5

Flex

24H916

X

X

LDM5

Rigid

24H917

X

X

LDP5

Flex

24H918

X

X

LDP5

Rigid

24H919

X

X

LDM5

Flex

24H920

X

X

LDM5

Rigid

24H921

X

X

LDP5

Flex

24H922

X

X

LDP5

Rigid

24H923

X

X

LDM5

Flex

24H924

X

X

LDM5

Rigid

24H925

X

X

LDP5

Flex

24H926

X

X

LDP5

Rigid

24H927

X

X

LDM5

Flex

X

24H928

X

X

LDM5

Rigid

X

Содержание 24H689

Страница 1: ...essure Relief Procedure 7 Priming the Pump 7 Startup 8 Oil Pump Wall Bracket Drum or Tote Mounting System 9 Installation 9 Bracket Installation 9 Pump Installation 10 IBC Tote Package 11 Installation...

Страница 2: ...your hand body glove or rag Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment Tighten all fluid connections before operating th...

Страница 3: ...PARTS HAZARD Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture Failure to follow this warning can result in death ser...

Страница 4: ...l pail then trigger the dispense valve Pump Installation Reference letters found in the following instructions refer to Parts illustrations provided on pages 22 46 In addition to the following General...

Страница 5: ...y valve 7 2 Connect the regulator 8 to one of the two fittings 2e ALL Installations 1 Connect fittings 2d to pump 1 air inlet Wrench tighten securely 2 Install hose 2b between air supply and pump inle...

Страница 6: ...nable thermal relief activation The thermal induced pressure relief design feature of the pump will cause the pump to dive on the downstroke when a dispensing valve is closed THERMAL EXPANSION HAZARD...

Страница 7: ...ion A grease pump has a ratio of 50 1 However it is capable of reaching a stall pressure equal to 60 times the air input pressure To calculate the fluid output pressure using the air regulator reading...

Страница 8: ...hutting off the system and before checking or servicing relieve pressure following pressure relief procedure page 7 NOTICE Never allow the pump to run dry of the fluid being pumped A dry pump will qui...

Страница 9: ...use with either a drum or tote package See page 22 for a complete list of bracket models associ ated components and parts Installation Reference numbers used in the following instructions refer to Par...

Страница 10: ...crews 1b 4 Ground pump See Grounding instructions page 4 NOTE All parts 3a 3d identified in steps 5 6 are included in Suction Hose Kit 3 See Kit Parts page 46 5 Thread the bung adapter 3a into the hol...

Страница 11: ...ciated components and parts Installation Reference numbers used in the following instructions refer to Parts page 24 Bracket Installation 1 Install the IBC top bracket 9 on the IBC tank FIG 7 NOTE The...

Страница 12: ...p inlet filter and do not require thread sealant For these models just install the suction tube hose 3 into the pump 1 inlet housing 3 Insert the pump suction tube 3 through the bung adapter 1a and in...

Страница 13: ...ge 4 6 Install one end of a flexible hose into pump inlet and connect the other end of the hose to the IBC tank using a ball valve and fitting not shown supplied with tote Hose Reel Installation 1 Ins...

Страница 14: ...re it in place with nut 10c to hold hose reel securely in place as shown in 5 Connect the flexible fluid hose 2c between the pump outlet and reel inlet FIG 19 Meter Tray Installation 1 Position the me...

Страница 15: ...LD System IBC Tote Package 3A1335K 15 2 Adjust the Z bracket 11b to secure the meter tray location as required 3 Install meter 12 to end of hose Tighten fitting securely FIG 21 FIG 22 11b c 12...

Страница 16: ...he drum See page 17 for follow plate installation instructions Pump Installation Reference numbers used in the following instructions refer to Parts page 30 This installation procedure can be used for...

Страница 17: ...ver 4 If this is an existing installation reach into drum and pull up on the follow plate ring 15a to remove the follow plate 15 FIG 25 Place follow plate on a clean paper cardboard or clean shop rags...

Страница 18: ...er 16 to drum 9 Trigger the dispensing valve 12 into a grounded metal waste container making firm metal to metal contact between the container and the valve 10 Slowly open the bleed type master air va...

Страница 19: ...nclude a hose reel See page 30 for a complete list of packages and associated components For grease models only a follow plate is required for pumping fluid from the drum See page 17 for follow plate...

Страница 20: ...he locked position at all times 4 Install meter bracket 5c to handle frame using screw 5d as shown in FIG 32 5 Install dispense device 12 to end of hose FIG 16 Tighten fitting securely NOTE The oil dr...

Страница 21: ...e length for the drum size Connect ends of chain to the two ear brackets 5f 8 Lock wheel casters to hold cart in place during oper ation FIG 36 Pump and Follow Plate Installation For pump and follow p...

Страница 22: ...m 24H691 X Drum 24H692 X Drum X 24H693 X Drum X 24H694 X Drum X 24H695 X Tote 24H696 X Tote 24H697 X Tote 24H698 X Tote X 24H699 X Tote X 24H700 X Tote X Model NPT BSPP BSPT 55 Gallon Drum or 1040R To...

Страница 23: ...dels 24H700 24H847 page 47 1 24H610 KIT fluid oil hose 6 ft 1 8 m BSPP CE marked models 24H699 24H846 page 47 1 3 24F935 KIT suction hose NPT models 24H689 24H692 24H836 24H839 1 24F936 KIT suction ho...

Страница 24: ...TOP LDM5 Flex 24H710 X X TOP LDM5 Rigid 24H711 X X TOP LDP5 Flex 24H712 X X TOP LDP5 Rigid 24H713 X X TOP LDM5 Flex X 24H714 X X TOP LDM5 Rigid X 24H715 X X TOP LDP5 Flex X 24H716 X X TOP LDP5 Rigid X...

Страница 25: ...lex X 24H742 X SIDE LDM5 Rigid X 24H743 X SIDE LDP5 Flex X 24H744 X SIDE LDP5 Rigid X 24H745 X SIDE LDM5 Flex X 24H746 X SIDE LDM5 Rigid X 24H747 X SIDE LDP5 Flex X 24H748 X SIDE LDP5 Rigid X Model Re...

Страница 26: ...H891 X SIDE LDM5 Flex 24H892 X SIDE LDM5 Rigid 24H893 X SIDE LDP5 Flex 24H894 X SIDE LDP5 Rigid 24H895 X SIDE LDM5 Flex 24H896 X SIDE LDM5 Rigid 24H897 X SIDE LDP5 Flex 24H898 X SIDE LDP5 Rigid 24H899...

Страница 27: ...il hose BSPP 6 ft 1 8 m CE models 24H717 24H720 24H741 24H744 24H883 24H886 24H907 24H910 page 49 1 24J494 KIT fluid oil hose BSPT 6 ft 1 8 m CE models 24H721 24H724 24H745 24H748 24H887 234H890 24H91...

Страница 28: ...metered LDM5 BSPP flex ext model 24H705 24H717 24H729 24H741 24H871 24H883 24H895 24H907 1 24F888 VALVE metered LDM5 BSPP rigid ext model 24H706 24H718 24H730 24H742 24H872 24H884 24H896 24H908 1 24F8...

Страница 29: ...Tote Mounted Models and Parts 3A1335K 29 14 1 3 4 10 12 5 11...

Страница 30: ...gid 24H805 X LDP5 Flex 24H806 X LDP5 Rigid 24H807 X LDM5 Flex 24H808 X LDM5 Rigid 24H809 X LDP5 Flex 24H810 X LDP5 Rigid 24H811 X LDM5 Flex X 24H812 X LDM5 Rigid X 24H813 X LDP5 Flex X 24H814 X LDP5 R...

Страница 31: ...x 24H971 X LDP5 Rigid 24H972 X LDM5 Flex 24H973 X LDM5 Rigid 24H974 X LDP5 Flex 24H975 X LDP5 Rigid 24H976 X LDM5 Flex X 24H977 X LDM5 Rigid X 24H978 X LDP5 Flex X 24H979 X LDP5 Rigid X 24H980 X LDM5...

Страница 32: ...PT 6 ft 1 8 m non CE models 24H807 24H810 24H972 24H975 page 46 1 24H861 KIT fluid oil BSPP 6 ft 1 8 m non CE models 24H803 24H806 24H968 24H971 page 46 1 24H608 KIT fluid oil NPT 6 ft 1 8 m CE marked...

Страница 33: ...1 24F883 VALVE metered LDP5 BSPT flex ext models 24H809 24H821 24H974 24H986 1 24F884 VALVE metered LDP5 BSPT rigid ext models 24H810 24H822 24H975 24H987 1 24F887 VALVE metered LDM5 BSPP flex ext mo...

Страница 34: ...PT BSPP BSPT CE Drum Dolly 24J030 X 24J031 X 24J032 X 24J033 X X 24J034 X X 24J035 X X 25C549 X X Model NPT BSPP BSPT CE Drum Dolly 24J036 X 24J037 X 24J038 X 24J039 X X 24J040 X X 24J041 X X 25C548 X...

Страница 35: ...models 24J030 24J036 24J042 24C548 25C549 page 46 1 24H863 KIT fluid grease BSPT 6 ft 1 8 m models 24J032 24J038 24J044 page 46 24H864 KIT fluid grease BSPP 6 ft 1 8 m models 24J031 24J037 24J043 pag...

Страница 36: ...0 pound 181 kg models 24J042 24J047 1 24N921 COVER drum models 24R344 24R345 24R346 1 24N922 COVER drum models 24R347 24R348 24R349 1 24N924 COVER drum models 24J039 24J041 1 17 129591 SWIVEL Z 1 4 18...

Страница 37: ...LDP5 Rigid 24H758 X X LDM5 Flex 24H759 X X LDM5 Rigid 24H760 X X LDP5 Flex 24H761 X X LDP5 Rigid 24H762 X X LDM5 Flex X 24H763 X X LDM5 Rigid X 24H764 X X LDP5 Flex X 24H765 X X LDP5 Rigid X 24H766 X...

Страница 38: ...ex X 24H791 X LDM5 Rigid X 24H792 X LDP5 Flex X 24H793 X LDP5 Rigid X 24H794 X LDM5 Flex X 24H795 X LDM5 Rigid X 24H796 X LDP5 Flex X 24H797 X LDP5 Rigid X Model Reel NPT BSPP BSPT Valve Valve Extensi...

Страница 39: ...8 X X LDP5 Rigid X 24H940 X LDM5 Flex 24H941 X LDM5 Rigid 24H942 X LDP5 Flex 24H943 X LDP5 Rigid 24H944 X LDM5 Flex 24H945 X LDM5 Rigid 24H946 X LDP5 Flex 24H947 X LDP5 Rigid 24H948 X LDM5 Flex 24H949...

Страница 40: ...page 47 1 24H834 KIT hose 15 ft 5 m fluid BSPT models 24H794 24H797 24H960 24H963 CE page 47 1 24H835 KIT hose 15 ft 5 m fluid BSPP models 24H790 24H793 24H956 24H959 CE page 47 1 24H859 KIT fluid oi...

Страница 41: ...igid ext models 24H761 24H797 24H926 24H773 24H938 24H785 24H951 24H963 1 24F887 VALVE metered LDM5 BSPP flex ext models 24H754 24H790 24H919 24H766 24H931 24H778 24H944 24H956 1 24F888 VALVE metered...

Страница 42: ...ound 181 kg Grease Models Model Reel NPT BSPP BSPT CE 24J048 X 24J049 X 24J050 X 24J051 X X 24J052 X X 24J053 X X 24J060 X X 24J061 X X 24J062 X X 24J063 X X X 24J064 X X X 24J065 X X X Model Reel NPT...

Страница 43: ...064 24R357 24R360 1 24G605 PUMP 50 1 BSPT 120 pound 55 kg models 24J050 24J053 24J062 24J065 24R358 24R361 1 24G606 PUMP 50 1 NPT 400 pound 180 kg model 24J054 24J057 24J066 24J069 1 24G607 PUMP 50 1...

Страница 44: ...50 1 not shown models 24J051 24J053 24J057 24J059 24J063 24J071 24R356 24R361 1 14 24H663 REEL hose 1 4 in x 35 feet 10 6 m models 24J060 24J063 24J066 24J069 24R359 1 24J134 REEL hose 1 4 in x 35 fee...

Страница 45: ...Cart Mounted Grease Models and Parts 3A1335K 45 12 17 14 5 1 16 15...

Страница 46: ...2 in ID X 6 ft 1 8 m oil 1 2d FITTING 1 4 in BSPT to 3 8 in BSPP 1 Ref Description Qty 2a FITTING 1 2 in BSPT to 1 2 in BSPP 1 2b HOSE 3 8 in ID X 6 ft 1 8 m air water 1 2c HOSE 1 2 in ID X 6 ft 1 8...

Страница 47: ...scription Qty 2a FITTING 1 2 in BSPT to 1 2 in BSPP 1 2b HOSE 3 8 in ID X 6 ft 1 8 m air water 1 2c HOSE 1 2 in ID X 6 ft 1 8 m oil 1 2d FITTING 1 4 in BSPT to 3 8 in BSPP 1 2e FITTING 1 4 in BSPT to...

Страница 48: ...2b HOSE 3 8 in ID X 6 ft 1 8 m air water 1 2c HOSE 1 2 in X 6 ft 1 8 m oil hose BSPP 1 2d FITTING 1 2 in BSPT to 1 2 in BSPP 1 Ref Description Qty 2a FITTING 1 4 in BSPT to 3 8 in BSPP 1 2b HOSE 3 8...

Страница 49: ...in X 6 ft 1 8 m oil hose BSPP 1 2d FITTING 1 4 in BSPT to 3 8 in BSPP 1 2e FITTING 1 4 in BSPT to 1 4 in BSPT 2 Ref Description Qty 2a FITTING 1 2 in BSPT to 1 2 in BSPP 1 2b HOSE 3 8 in ID X 6 ft 1 8...

Страница 50: ...Electronic Metered Dispense Valves instruction manual included with meter Grease Gun Grease gun Technical Data is provided in the Grease Dispense Valve instruction manual included with grease gun Air...

Страница 51: ...m F 0 7 in 19 mm G 1 8 in 46 mm H 1 9 in 48 5 mm J Minimum to Maximum 40 in 49 2 in 1020 1250 mm K Minimum to Maximum 42 in 51 2 in 1070 1300 mm L 4 x 0 3 in 4 x 8 2 mm Pump mounting thread 2 in 11 1...

Страница 52: ...es 24F910 Dimensions A 13 7 in 350 mm B 8 in 208 mm C 7 in 182 mm D 2 x 0 8 in 2 x 22 mm E 2 x 0 75 in 2 x 20 mm F 7 8 in 200 mm G 5 8 in 148 mm H 2 x 1 4 in 2 x 37 5mm Pump mounting thread 2 in 11 1...

Страница 53: ...1335K 53 Meter Tray 24F914 Dimensions A 3 7 in 96 mm B 2 x 1 in 2 x 23 5mm C 2 x 0 8 in 2 x 21 mm D 6 in 150 mm E 8 in 201 mm F 8 25 in 210 mm G 2 x 2 in 2 x 50 5 mm H 26 5 in 675 5mm J 21 in 535 mm A...

Страница 54: ...1022 mm C 23 in 588 mm Cart 400 pound 180 kg Dimensions A 33 6 in 854 mm B 40 2 in 1022 mm C 27 5 in 700 mm Weight capacity 200 pounds 90 7 kg Cart weight 38 5 pounds 17 5 kg Weight capacity 500 pound...

Страница 55: ...ine max working pressure 2000 psi 137 MPa 13 7 bar Grease line max working pressure 5000 psi 344 7 MPa 34 4 bar Oil or grease line component wet ted materials Zinc plated carbon steel buna n rubber Ho...

Страница 56: ...f the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY...

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