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24 308981

Husky 515 and Husky 716 Common Parts

See the Pump Matrix on page 22 for an explanation of the Matrix Column and the Digit.

Air Motor Parts List (Matrix Column 2)

Guide Parts List (Matrix Column 4)

Ball Parts List (Matrix Column 5)

Diaphragm Parts List (Matrix Column 6)

† Included in Air Valve Repair Kit 241657

‡ Included in Fluid Section Repair Kit D05XXX

* These parts are unique to the remote operated air
motor.

Dígit

Ref.

No.

Part No. Description

Qty.

1‡

114866

PACKING, o-ring

2†

108808

PACKING, u-cup

112933

MUFFLER

4†

162942

PACKING, o-ring

195025

PLATE, diaphragm, air side

7†

15Y825

PLUNGER, carriage

8†

192595

CARRIAGE

9†

192596

PIN, carriage

192597

COVER, valve chamber

192602

HOUSING, center

11*

194380

HOUSING, center

12‡

192765

GASKET

194247

COVER, exhaust

14†

194269

PLATE, valve

192601

SHAFT, diaphragm

16*

115671

CONNECTOR, male

Dígit

Ref.
No.

Part No. Description

Qty.

201‡

186691

GUIDE; acetal

202‡

186692

STOP; acetal

201‡

187242

GUIDE; sst.

202‡

187243

STOP; sst

201‡

186776

GUIDE; polypropylene

202‡

186777

STOP; polypropylene

201‡

192665

GUIDE; PVDF

202‡

192668

STOP; PVDF

201‡

192138

SPACER

202‡

192137

VALVE, duckbill

Dígit

Ref.
No.

Part No.

Description

Qty.

301‡

108639

BALL; PTFE

301‡

103462

BALL; sst

301‡

112945

BALL; TPE

301‡

112946

BALL; Santoprene

301‡

108944

BALL; buna-N

301‡

112959

BALL; fluoroelastomer

Dígit

Ref.
No.

Part No.

Description

Qty.

416‡

108808

PACKING, u-cup

401‡

108839

DIAPHRAGM;PTFE

402‡

183542

DIAPHRAGM, backup; poly-
urethane

416‡

108808

PACKING, u-cup

401‡

189537

DIAPHRAGM; TPE

416‡

108808

PACKING, u-cup

401‡

189536

DIAPHRAGM; Santoprene®

416‡

108808

PACKING, u-cup

401‡

190148

DIAPHRAGM; buna-N

416‡

108808

PACKING, u-cup

401‡

190149

DIAPHRAGM; fluoroelas-
tómero

Содержание 241654

Страница 1: ...o D 5 5 _ _ _ PVDF NPT Pumps Model No D 5 A _ _ _ Acetal BSPT Pumps Model No D 5 B _ _ _ Polypropylene BSPT Pumps Model No D 5 E _ _ _ PVDF BSPT Pumps For Additional Models see Table of Contents ALUMI...

Страница 2: ...call your Graco distributor Do not alter or modify this equipment Use only genuine Graco parts and accessories Check equipment daily Repair or replace worn or damaged parts immediately Do not exceed t...

Страница 3: ...an cause a hazardous condition and result in a fire or explosion and serious injury Ground the equipment Refer to Grounding on page 8 Never use a polypropylene or PVDF pump with non conductive flammab...

Страница 4: ...weight of the pump hoses and accessories as well as the stress caused during operation Fig 2 shows some installation examples On all installations mount the pump using screws and nuts Pumping High De...

Страница 5: ...P N 195264 or Cycleflo II P N195265 controllers NOTE the air pressure at the connectors must be at least 30 of the air pressure to the air motor for the pump to operate Fluid Suction Line If using a c...

Страница 6: ...of the pump or hose See Fig 1 Thermal expansion of fluid in the outlet line can cause overpressurization This can occur when using long fluid lines exposed to sunlight or ambient heat or when pumping...

Страница 7: ...ION 55 GALLON BUNG PUMP INSTALLATION KEY A Pump C Electrically conductive air supply line D Air line quick disconnect H Fluid drain valve required K Electrically conductive fluid supply hose L Fluid s...

Страница 8: ...pump ground the system as explained below Also read the section FIRE AND EXPLOSION HAZARD on page 3 The acetal Husky 515 pump contains stainless steel fibers which makes the wetted parts conductive A...

Страница 9: ...n reinstall the nuts or bolts and torque to 80 to 90 in lb 9 to 10 NSm See Torque Sequence page 29 NOTE Make sure all manifold o rings are posi tioned correctly before you fasten the manifold Manifold...

Страница 10: ...e solvent and place it in the fluid to be pumped Operation of Remote Piloted Pumps 1 Fig 2 and Parts Drawings Follow preceding steps 1 through 8 of Starting and Adjusting Pump 2 Open air regulator G 3...

Страница 11: ...Procedure on page 10 Tightening Threaded Connections Before each use check all hoses for wear or damage and replace as necessary Check to be sure all threaded connections are tight and leak free Chec...

Страница 12: ...diaphragm shaft seals Replace Pump operates erratically Clogged suction line Inspect clear Sticky or leaking check valve balls Clean or replace Diaphragm ruptured Replace Air bubbles in fluid Suction...

Страница 13: ...ke sure the lips of the u cup packing face toward the clip end the smaller end of the carriage plunger When you slide the carriage plungers 7 into the bores slide them in with the clip ends the smalle...

Страница 14: ...he top and bottom manifolds 102 103 3 Remove all parts shown with a dagger in Fig 7 and Fig 8 4 Clean all parts and replace worn or damaged parts 5 Reassemble the pump NOTE Torque the manifold nuts 10...

Страница 15: ...1 202 201 139 9067A 102 139 139 Torque to 80 to 90 in lb 9 to 10 N m See Torque Sequence page 29 Husky 515 139 201 202 139 201 101 202 139 139 201 202 139 301 301 105 105 106 106 107 102 102 1 1 1 908...

Страница 16: ...ews 106 remove the left 114 and right 113 air covers and remove all old gasket 12 material from the ends of the center housing 11 and the surfaces of the air covers 6 Remove the diaphragm shaft u cups...

Страница 17: ...ragms on the 515 pump Two people are needed Use a flat surface that fits within the bolt pattern to apply pressure on the diaphragm that has already been assembled Apply pressure until the diaphragm s...

Страница 18: ...ng out of center housing 11 Torque to 35 to 45 in lb 4 0 to 5 1 N m Apply grease The words AIR SIDE on diaphragms and on backup diaphragms required on PTFE models must face toward diaphragm shaft 15 F...

Страница 19: ...nd remove all old gasket 12 material from the ends of the center housing 11 and the surfaces of the air covers 7 Remove the diaphragm shaft u cups 416 and pilot pin o rings 1 8 Inspect all parts for w...

Страница 20: ...all the vee clamps in step 10 orient the center housing 11 so the air inlet is approximately 45 above horizontal and the muffler 3 is approximately horizontal 9 Apply thin even film of grease to insid...

Страница 21: ...lips facing out of center housing 11 Torque to 35 to 45 in lb 4 0 to 5 1 N m Apply grease The words AIR SIDE on diaphragms and on backup diaphragms used on PTFE models must face toward diaphragm shaft...

Страница 22: ...7 To order the Fluid Section Repair Kit order Part No D05 _ _ _ For the last three digits use the last three digits of your pump Model No The guides in Part No D_ _3_ _ pumps are powdered 316 stainles...

Страница 23: ...is ture sensitive materials Model 24B674 716 pump Same as the D54311 pump Pumps with Overmolded Diaphragms Model 24N093 515 pump Same as the D5291_pump but with overmolded dia phragm parts shown in ta...

Страница 24: ...aust 1 14 194269 PLATE valve 1 15 192601 SHAFT diaphragm 1 16 115671 CONNECTOR male 2 D git Ref No Part No Description Qty 2 201 186691 GUIDE acetal 4 202 186692 STOP acetal 4 3 201 187242 GUIDE sst 4...

Страница 25: ...39 201 301 202 201 139 139 202 201 115 101 109 105 401 114 106 113 101 116 9064B 139 139 402 17 16 109 102 104 117 111 109 103 Included in Air Valve Repair Kit 241657 Included in Fluid Section Repair...

Страница 26: ...ANIFOLD outlet polypropylene BSPT 1 192568 MANIFOLD outlet PVDF BSPT 1 103 124848 MANIFOLD inlet poly propylene BSPP 1 104 194362 PLUG acetal 3 4 NPT 2 194361 PLUG polypropylene 3 4 NPT 2 194363 PLUG...

Страница 27: ...112 401 402 103 117 105 105 106 106 107 6 133 115 121 122 123 9 8 7 2 12 110 416 139 201 202 139 301 9070A 140 141 3 14 202 201 139 202 201 17 16 136 Grounding Detail Included in Air Valve Repair Kit...

Страница 28: ...t 8 112913 NUT hex 3 8 16 sst 8 107 112914 WASHER flat 3 8 in sst 4 112914 WASHER flat 3 8 in sst 4 108 186207 BASE feet 2 186207 BASE feet 2 109 189540 CLAMP vee 2 189540 CLAMP vee 2 110 112499 NUT c...

Страница 29: ...to 80 90 in lb 9 10 N m 3 Outlet Manifold Torque bolts to 80 90 in lb 9 10 N m Husky 716 1 Left Right Fluid Covers Torque bolts to 80 90 in lb 9 10 N m 2 Inlet Manifold Torque bolts to 80 90 in lb 9 1...

Страница 30: ...vel measured 1 meter from pump At 70 psig 0 48 MPa 4 8 bar at 50 cycles per minute 67 dBa At 100 psig 0 7 MPa 7 bar at maximum cycles per minute 85 dBa Air inlet size 1 4 npt f Air exhaust port size 3...

Страница 31: ...UMP MOUNTING HOLE PATTERN FRONT VIEW 1 4 npt f Air Inlet 4 70 in 119 mm 5 01 in 127 mm 1 2 npt f or bspt f Fluid Outlet 7 75 in 196 9 mm 6 12 in 155 4 mm 1 38 in 35 1 mm 8 56 in 217 4 mm 9 94 in 252 5...

Страница 32: ...measured 1 meter from pump At 70 psig 0 48 MPa 4 8 bar at 50 cycles per minute 67 dBa At 100 psig 0 7 MPa 7 bar at maximum cycles per minute 85 dBa Air inlet size 1 4 npt f Air exhaust port size 3 8 n...

Страница 33: ...LE PATTERN FRONT VIEW 1 4 npt f Air Inlet 4 25 in 108 0 mm 4 44 in 112 8 mm 3 4 npt f bspt f or bspp f Fluid Outlet 7 37 in 187 2 mm 6 62 in 168 1 mm 1 38 in 35 1 mm 7 80 in 198 1 mm 9 18 in 233 2 mm...

Страница 34: ...tom of chart 2 Follow vertical line up to intersection with selected fluid outlet pressure curve 3 Follow left to scale to read fluid outlet pressure 0 20 40 60 80 100 0 2 4 6 8 10 12 14 16 7 6 15 2 2...

Страница 35: ...ottom of chart 2 Read vertical line up to intersection with selected air consump tion curve 3 Follow left to scale to read air consumption 0 5 10 15 20 25 30 0 2 4 6 8 10 12 14 16 7 6 15 2 22 7 30 3 3...

Страница 36: ...r for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser tran...

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