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5

308238

Installation

WARNING

COMPONENT RUPTURE HAZARD

Be sure that all accessories and system
components can withstand the pres-
sures developed. The maximum fluid

working pressure of the Fluid Commander System
is 1500 psi (10.4 MPa, 103 bar). Never exceed the
maximum working pressure of the lowest rated
accessory (valve, pipe, fitting, hose, etc.) in your
system.

NOTE: 

The accessories mentioned in this manual are

shown on pages 16 and 17.

Mount the Control

Place the control on a desktop or mount it on a wall,
and locate it at least 18 in. (441 mm) off the floor.

WARNING

FIRE, EXPLOSION, AND ELECTRIC
SHOCK HAZARD

To reduce the risk of fire or explosion,
and serious injury, including electric
shock:

The control and all electrical products
described in this manual must be
installed in a non-hazardous location.

All electrical products must be wired  by a qualified
electrician, following all local, state, and national
codes.

Connect the control only to a grounded outlet.

Connect the Electrical Wiring

Determine the wire gauge to use based on the length
of the run:

Up to 200 ft (61 m):

18 AWG 

201 to 500 ft (152 m):

16 AWG 

501 to 1000 ft (305 m): 14 AWG

Page 6 shows the recommended wiring schematic,
using Graco supplied cables, valves, and pulsers.

CAUTION

If you do not use the recommended air and fluid
valves, verify that the valves do not exceed 0.6 amp
of supply current when operated with 24 Vdc.

Pages 7 and 8 show the alternative wiring schemat-
ic, using customer-supplied cables with Graco-supplied
valves and pulsers.

Page 8 shows where the wires connect at the rear of
the control, depending on the number of fluids you are
using. Fig. 2, below, shows how to make the electrical
connections at the control, using the supplied probe.

CAUTION

To ensure correct polarity of the electrical supply, use
only the power supply cord supplied with the control.
Any other power supply cord may permanently
damage the control.

Apply Labels to the Control

Determine what fluids will be dispensed, and apply the
appropriate labels within the raised area on the control,
next to the station pads. See Fig. 3, page 11.

PROBE

(supplied with control)

WIRE

Strip back 1/4”
(6.35 mm) insulation

01291A

Fig. 2

Hook the probe into the bottom slot of the terminal block as
shown. Press the probe down. Insert the wire into the top
slot and remove the probe.

Top Slot

Bottom
Slot

Содержание 232076

Страница 1: ...s U S Measurement Model 232077 2 Fluids to 6 Stations Metric Measurement Model 241905 1 Fluid to 12 Stations U S Measurement Includes air and fluid solenoid valves pulse meter and check valve Model 23...

Страница 2: ...ent D Use the equipment only for its intended purpose If you are uncertain about usage call your Graco distributor D Do not alter or modify this equipment D Check equipment daily Repair or replace wor...

Страница 3: ...by a qualified electrician D The control and all electrical products described in this manual must be installed in a non hazard ous location D If there is any static sparking or you feel an electric s...

Страница 4: ...d Commander System Works The operator programs the control by selecting a fluid and station and setting the quantity to dispense When the operator presses the DISPENSE key the control energizes the re...

Страница 5: ...ft 61 m 18 AWG 201 to 500 ft 152 m 16 AWG 501 to 1000 ft 305 m 14 AWG Page 6 shows the recommended wiring schematic using Graco supplied cables valves and pulsers CAUTION If you do not use the recomme...

Страница 6: ...ACK RED 1 2 3 4 5 6 7 8 9 10 11 12 FLUID 1 PULSER P N 236763 or 236764 FLUID 2 AIR SOLENOID P N 215407 FLUID 1 AIR SOLENOID P N 215407 Recommended Wiring for Fluid Pulsers and Air Solenoid Valves WIRE...

Страница 7: ...Wiring for Fluid Solenoid Valves STA 1 STA 2 STA 3 Example uses customer supplied wires Valves and pulsers supplied by Graco See Accessories pages 16 17 NOTE Wire size is dependent on distance from co...

Страница 8: ...11 12 FLUID 1 AIR SOLENOID P N 215407 Alternate Wiring for Fluid Pulsers and Air Solenoids FLUID 2 AIR SOLENOID P N 215407 RED RED WIRE NUT BLACK RED BLACK RED FLUID 1 PULSER P N 236763 or 236764 FLU...

Страница 9: ...tation Numbers FLUID 1 FLUID 2 Two Fluids To Six Stations FLUID 1 FLUID 2 FLUID 1 FLUID 2 RED or WHITE BLACK 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 8 9 7 10 11 12 13 14 15 16 1 2 3 4 5 6 8 9 7 10 11 12 P...

Страница 10: ...y will come on Press the white keys firmly to enter the amount For example to enter 25 4 units press the 10 twice the 1 five times and the 0 1 four times If you make a mistake press STOP CLEAR and ent...

Страница 11: ...ispensed will be stored in memory If power was cut off during a dispense cycle the control will show the fluid station and amount already dispensed Just press DISPENSE to continue 2 The ON OFF switch...

Страница 12: ...open preventing it from stopping the fluid flow If that happens follow the procedure below 1 Follow the Shutdown Procedure above Be sure to open the dispensing valve controlled by the solenoid valve t...

Страница 13: ...ld metering unit 4 Install a new metering unit 2 Align the notches on the underside of the pulse module with the cutaways in the top of the metering unit Use the new screws and torque them oppositely...

Страница 14: ...back of panel If the reading is 20 24 VDC at the box with no light on and the solenoid is not active replace wiring see pages 6 9 Console failure If the voltage reading is not 20 24 VDC replace conso...

Страница 15: ...led Replace console Over dispensing See page 13 to verify meter accuracy Pump air motor pressure turned up too high aerating oil Dispense into calibrated container and allow fluid to settle for a mini...

Страница 16: ...o Part No Description 1 223655 ELECTRONIC PULSE MODULE 1 01325 PULSE METER Oil and ATF 236764 For Metric Measurement liter TECHNICAL DATA Electrical Input Voltage 15 V Maximum Current Loop Output 4 mi...

Страница 17: ...erated air valve normally closed Electrical Rating 24 V DC 0 25 amps Coil Insulation General purpose Class A Encapsulated Continuous Duty Leads 18 AWG x 12 0 in 305 mm long Inlet Outlet Adapted to 1 2...

Страница 18: ...LIEF KIT 237893 900 psi 6 2 MPa 62 bar Maximum Working Pressure Relieves fluid line pressure when it exceeds 900 psi 6 2 MPa 62 bar TI0692 FEET OF CONTROL UNIT FIT IN THESE HOLES 9 25 234 95 mm 3 25 8...

Страница 19: ...lve and any 1 air valve simultaneously Backup Battery Lithium 3 6 volt 1 0 amp hour capacity not replaceable Internal Fuses 2 5 amp 250 volt non serviceable Operating Temperature Range 41 to 104_F 5 t...

Страница 20: ...rranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or an...

Страница 21: ...21 308238...

Страница 22: ...any four station key numbers this is your security code 5 Enter the same four numbers again to activate the control 6 Record the sequence of numbers and keep in a secure place TO CHANGE MEASUREMENT U...

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