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308147

Packing Conversion Kits

Packing Conversion Kit 222845,
(UHMWPE and PTFE Packings)

THROAT PACKINGS:
LIPS FACE DOWN

PISTON PACKINGS:
LIPS FACE UP

0805
0806

*35

*33

34*

*25

*36

26*

*29

*11

LUBRICATE PACKINGS

Ref

Part

No.

Description

Qty

11*

184232

GLAND, male; piston; stainless steel

25*

184181

GLAND, female; throat; stainless steel 1

26*

109311

V-PACKING; throat; PTFE

29*

184231

GLAND, male; throat; stainless steel

33*

184182

GLAND, female; piston; stainless steel 1

34*

109312

V-PACKING; piston; PTFE

35*

109262

V-PACKING; piston; UHMWPE

36*

109261

V-PACKING; throat; UHMWPE

Packing Conversion Kit 222848,
(UHMWPE and Leather Packings)

THROAT PACKINGS:
LIPS FACE DOWN

PISTON PACKINGS:
LIPS FACE UP

0805
0806

*35

*33

13*

*25

*36

30*

*29

*11

LUBRICATE PACKINGS

Ref

Part

No.

Description

Qty

11*

184232

GLAND, male; piston; stainless steel

13*

184312

V-PACKING; piston; leather

25*

184181

GLAND, female; throat; stainless steel 1

29*

184231

GLAND, male; throat; stainless steel

30*

184311

V-PACKING; throat; leather

33*

184182

GLAND, female; piston; stainless steel 1

35*

109262

V-PACKING; piston; UHMWPE

36*

109261

V-PACKING; throat; UHMWPE

Содержание 222837

Страница 1: ...Instructions Read all warnings and instructions in this manual Save these instructions See page 2 for List of Models and Table of Contents Part No 222837 Shown 308147Y ENG CARBON STEEL Dura Flot 1800...

Страница 2: ...18 MPa 179 bar 2600 psi 10 MPa 103 bar 1500 psi Table of Contents Warnings 3 Installation 6 Air Powered Pumps 8 Hydraulic Powered Pumps 10 Operation Maintenance 12 All Pumps 12 Air Powered Pumps 13 Hy...

Страница 3: ...maximum working pressure of the lowest rated system component Refer to the Technical Data on pages 32 35 for the maximum working pressure of this equipment D Use fluids and solvents which are compatib...

Страница 4: ...guard on the gun when spraying D Check the gun diffuser operation weekly Refer to the gun manual D Be sure the gun trigger safety operates before spraying D Lock the gun trigger safety when you stop...

Страница 5: ...ent rags and gasoline D Electrically disconnect all equipment in the spray area D Extinguish all open flames or pilot lights in the spray area D Do not smoke in the spray area D Do not turn on or off...

Страница 6: ...the slot in lug Z and tighten the locknut securely Connect the other end of the wire to a true earth ground Order Part No 237569 Ground Wire and Clamp 2 Air hydraulic and fluid hoses use only electri...

Страница 7: ...308147 7 Notes...

Страница 8: ...05 to the Premier air motor 101 as instructed on page 18 Fig 3 KEY A Pump B Wall Bracket C Pump Runaway Valve D Air Line Lubricator E Bleed Type Master Air Valve required for pump F Pump Air Regulator...

Страница 9: ...ssories in the order shown in Fig 3 using adapters as necessary D An air line lubricator D provides automatic air motor lubrication D A bleed type master air valve E is required in your system to reli...

Страница 10: ...ful contaminants into the motor Plug the hydraulic lines immediately when they are discon nected Do not exceed 37 8 liter min 10 gpm hydraulic oil volume to the motor to avoid stalling the pump For op...

Страница 11: ...ice D A fluid pressure gauge F to monitor hydraulic oil pressure to the motor and to avoid overpressur izing the motor or displacement pump and a pres sure and temperature compensated flow con trol va...

Страница 12: ...rigger safety 7 Open the drain valve required in your system and or the pump bleeder valve having a container ready to catch the drainage 8 Leave the drain valve open until you are ready to spray disp...

Страница 13: ...pump will speed up or slow down on demand until the air supply is shut off 6 Use the air regulator to control the pump speed and the fluid pressure Always use the lowest air pressure necessary to get...

Страница 14: ...ers the hose Close the bleeder valve when all air has been eliminated 9 With the pump and lines primed and with ade quate hydraulic volume supplied the pump will start and stop as the gun valve is ope...

Страница 15: ...e the pressure on page 12 Stop the pump at the bottom of the stroke to prevent fluid from drying on the exposed displacement rod and damaging the throat packings Always flush the pump before the fluid...

Страница 16: ...tructed fluid hose or gun valve fluid hose ID is too small Open clear use hose with larger ID Bleeder valve open Close Fluid too heavy for pump priming Use bleeder valve see pages 13 and 14 use ram Wo...

Страница 17: ...Premier Pump do not lift the pump by the lift ring when the total weight exceeds 550 lb 250 kg 3 Disconnect the displacement pump 105 from the motor 101 as follows Be sure to note the relative positio...

Страница 18: ...r 101 Using a wrench on the tie rod flats torque as specified 3 Make sure the coupling nut 103 and the coupling collars 108 are in place on the displacement rod 1 4 Use at least two people to hold the...

Страница 19: ...5 155 ft lb Torque to 135 169 NSm 100 125 ft lb Torque to 129 142 NSm 95 105 ft lb 1 1 2 3 3 Square hole is for use with torque wrench 4 Premier Pumps Model 237555 Shown 105 104 106 108 102 107 103 01...

Страница 20: ...sing 19 7 Stand the cylinder 7 upright on a wooden block Using a rubber mallet or an arbor press drive the displacement rod 1 and piston assembly down into the cylinder as far as possible then place t...

Страница 21: ...308147 21 Service 1 9 10 7 17 15 16 14 19 35 5 4 20 3 12 6 6 A B T P 27 33 34 0421B Fig 7...

Страница 22: ...t or an arbor press to drive the rod out of the cylinder Be sure to place the cylinder on a soft block of wood Never use a hammer to drive the rod 5 Lubricate the o ring 27 and seal 6 Install the o ri...

Страница 23: ...rque to 459 481 NSm 338 354 ft lb Apply thread lubricant Torque oppositely and evenly to 244 264 NSm 180 195 ft lb Lubricate 5 6 7 Apply anti seize lubricant to threads and mating faces Use arbor pres...

Страница 24: ...e 309347 for parts 1 102 184451 ADAPTER connecting rod 1 103 184096 NUT coupling 1 104 184278 WRENCH packing nut 1 105 222796 PUMP displacement See pages 28 29 for parts 1 106 106166 NUT hex M16 x 2 0...

Страница 25: ...See 309348 for parts 1 102 184451 ADAPTER connecting rod 1 103 184096 NUT coupling 1 104 184278 WRENCH packing nut 1 105 222796 PUMP displacement See pages 28 29 for parts 1 106 106166 NUT hex M16 x 2...

Страница 26: ...0 1 617463 ADAPTER connecting rod For Model 241490 only 1 103 184096 NUT coupling 1 104 184278 WRENCH packing nut 1 105 222796 PUMP displacement See pages 28 29 for parts 1 106 106166 NUT hex M16 x 2...

Страница 27: ...APTER connecting rod 1 103 184096 NUT coupling 1 104 184278 WRENCH packing nut 1 105 222796 PUMP displacement See pages 28 29 for parts 1 106 106166 NUT hex M16 x 2 0 3 107 184596 ROD tie 315 mm 12 40...

Страница 28: ...parts on hand to reduce down time Ref Part No No Description Qty 1 184276 ROD displacement stainless steel 1 3 184380 PACKING NUT WET CUP carbon steel 1 4 184279 FITTING outlet 1 1 2 in npt m x M42 x...

Страница 29: ...INGS Ref Part No No Description Qty 11 184232 GLAND male piston stainless steel 1 13 184312 V PACKING piston leather 4 25 184181 GLAND female throat stainless steel 1 26 109311 V PACKING throat PTFE 1...

Страница 30: ...teel 1 34 109312 V PACKING piston PTFE 2 35 109262 V PACKING piston UHMWPE 3 36 109261 V PACKING throat UHMWPE 3 Packing Conversion Kit 222848 UHMWPE and Leather Packings THROAT PACKINGS LIPS FACE DOW...

Страница 31: ...308147 31 Notes...

Страница 32: ...vel 222837 90 psi 25 cycles min 98 dB A 113 dB A 222891 90 psi 25 cycles min 86 2 dB A 101 dB A 237555 77 psi 25 cycles min 88 dB A 103 dB A 233127 77 psi 25 cycles min 88 dB A 103 dB A 233128 77 psi...

Страница 33: ...psi bar MPa gpm liters min To find Fluid Outlet Pressure MPa bar psi at a specific fluid flow lpm gpm and operating air pressure MPa bar psi 1 Locate desired flow along bottom of chart 2 Follow verti...

Страница 34: ...17 4 PH Grades of Stainless Steel Tungsten Carbide Ductile Iron Acetal PTFE Leather To find Fluid Outlet Pressure MPa bar psi at a specific fluid flow lpm gpm and operating air pressure MPa bar psi 1...

Страница 35: ...Ductile Iron Acetal PTFE Leather 0 500 1000 1500 2000 2500 0 2 4 6 8 psi bar MPa gpm liters min cycles min 5 10 15 7 6 19 0 38 0 57 0 18 36 72 20 76 0 15 2 22 8 35 3 5 70 7 0 105 10 5 54 140 14 0 175...

Страница 36: ...8 63 in 642 6 mm 25 3 in 592 5 mm 23 33 in 298 0 mm 11 73 in 237555 1160 0 mm 45 7 in 759 0 mm 29 9 in 401 0 mm 15 79 in 413 0 mm 16 3 in 233127 1160 0 mm 45 7 in 759 0 mm 29 9 in 401 0 mm 15 79 in 41...

Страница 37: ...1 mm 0 437 in DIA 4 94 28 mm 3 712 in 101 6 mm 4 0 in 50 8 mm 2 0 in 0653 Premier Pumps King Bulldog and Viscount Pumps 06555 67 5 mm 2 7 in 135 0 mm 5 3 in 50 7 mm 2 0 in 101 5 mm 4 0 in 116 9 mm 4 6...

Страница 38: ...d to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty mus...

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