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INSTALLATION

Ventilate the Spray Booth

WARNING

To prevent hazardous concentrations of toxic
and/or flammable vapors, spray only in a properly
ventilated spray booth. Never operate the spray
gun unless ventilation fans are operating.

Check and follow all of the National, State and
Local codes regarding air exhaust velocity
requirements.

Check and follow all local safety and fire codes and
OSHA standard 1910–107(b)(5)(i).

NOTE: High velocity air exhaust will decrease the oper-

ating efficiency of the electrostatic system. Air
exhaust velocity of 100–150 ft/min (31–46 linear
meters/minute) should be sufficient.

Connect the Air Line 

(Refer to the Typical 

Installation Drawing)

WARNING

To reduce the risk of electric shock or other serious
bodily injury, the air supply hose must be electri-
cally connected to a true earth ground. Use Only
Graco Electrically Conductive Air Supply
Hose.
 This hose, and the gun, have special
threads which prevent using any other type of
hose with the gun. See the ACCESSORIES sec-
tion to order the hose.

1.

Connect the air supply hose (R) between the air sup-
ply line and the gun’s air inlet (W). 

The gun air inlet

fitting has a left hand thread. Connect the air supply
hose ground wire (Q) to a true earth ground.

2.

Install an air line filter (O) and an air and water sepa-
rator (D) on the air line to ensure a dry, clean air sup-
ply to the gun. Dirt and moisture can ruin the appear-
ance of your finished workpiece and can cause the
gun to malfunction.

3.

Install a bleed–type air regulator (G) on the pump and
gun air supply lines to control air pressure to the
pump and gun.

4.

Install a bleed–type air shutoff valve (C, E, P) on the
main air line, the pump line, and each gun air supply
line to shut off air to the pump and/or gun(s). Install
an additional bleed–type valve on each pump air
supply line to relieve air trapped between this valve
and the pump after the air regulator is shut off.

WARNING

The 

bleed–type air shutoff valve is required in your

system to relieve air trapped between this valve
and the pump after the air regulator is closed.
Trapped air can cause the pump to cycle unex-
pectedly, which could result in serious bodily in-
jury, including splashing in the eyes or on the skin
and injury from moving parts.

5.

Install an air line lubricator (F) as close to the pump
(H) as possible.

Connect the Fluid Line 

(Refer to the Typical 

Installation Drawing)

1.

Before connecting the fluid line (N), blow it out with air
and flush it with solvent. Use solvent which is com-
patible with the fluid to be sprayed.

2.

Install a fluid regulator (M) on the fluid line to control
fluid pressure to the gun.

3.

Install a fluid filter (K) and drain valve (V) at the pump
outlet.

WARNING

The 

fluid drain valve (V) is required in your system

to assist in relieving fluid pressure in the displace-
ment pump, hose and gun; triggering the gun to
relieve pressure may not be sufficient. Install a
drain valve close to the pump’s fluid oulet. The
drain valve reduces the risk of property damage or
serious bodily injury, including splashing in the
eyes or on the skin and contamination from haz-
ardous fluids.

4.

Connect the fluid line to the 3/8–18.6(m) gun fluid in-
let (X).

Содержание 218-026

Страница 1: ...96 U S Patent No 4 290 091 4 219 865 4 462 061 4 497 447 4 660 774 U K Patent No 2 140 327B 2 142 559B 2 147 158 2 191 423 Patented 1986 1987 Canada Brevete 1986 1987 French Patent No 84 07942 84 1023...

Страница 2: ......

Страница 3: ...Barrel Removal 20 Fluid Needle Packing Replacement 20 Power Cartridge Replacement 22 Turbine Alternator Removal 23 Fan Air Valve Replacement 24 Air Valve Replacement 24 ES On Off Valve Removal and Re...

Страница 4: ...arts or electric shock always follow this procedure when shutting off the system when checking or servicing any part of the spray system when installing cleaning or changing fluid nozzles and whenever...

Страница 5: ...ear gloves which insulate the hand from spray gun The gloves must be conductive or modified as shown on page 9 7 The floor of the spray area must be electrically conductive and grounded Do not cover t...

Страница 6: ...Interlocked With Spray Booth Exhaust Fan T J The Typical Installation shown above is only a guide for selecting and installing electrostatic air spray systems It is not an actual system design The par...

Страница 7: ...a bleed type air regulator G on the pump and gun air supply lines to control air pressure to the pump and gun 4 Install a bleed type air shutoff valve C E P on the main air line the pump line and each...

Страница 8: ...rically conductive air hose BB connected see Connect the Air Line page 7 and properly grounded use a megohmmeter AA shown in ACCESSORIES section to measure the resistance between the gun handle Y and...

Страница 9: ...Be sure all operators are trained how to prop erly and completely relieve system pressure 3 Be sure the system is thoroughly grounded See FIRE OR EXPLOSION HAZARD on page 5 and Check the Electrical Gr...

Страница 10: ...03 for the appropriate flow rate for the air cap Start with the lowest rate shown and increase it until you get the desired flow rate 2 For fine adjustment use the adjusting knob Z lo cated at the rea...

Страница 11: ...See Electrode Needle Replacement 5 Check all of the work hangers for build up of material clean them if necessary Clean the Air Cap and Fluid Nozzle CAUTION Do not use metal tools to clean the air ca...

Страница 12: ...the Pressure Relief Procedure Warning on page 9 2 Disconnect and plug the fluid line 3 Connect the solvent supply to the gun 4 Flush the gun with solvent until it is clean 5 Follow the Pressure Relie...

Страница 13: ...Tighten Fluid build up on air cap partially Clean with soft implement or clogged horn holes Full air pressure submerge in suitable solvent and wipe from clean horn hole forces fan pattern clean See p...

Страница 14: ...fluid nozzle and or electrode See page 18 Fluid packing too tight Adjust packing screw See page 20 Loose fluid nozzle Tighten fluid nozzle See page 10 Fluid adjusting screw not set correctly Adjust sc...

Страница 15: ...stud resistance See page 17 Faulty power supply resistance Check power supply resistance See page16 Faulty needle electrode assembly Replace needle electrode assembly See page 18 Faulty turbine alter...

Страница 16: ...0 Test Gun Resistance NOTE 2 0 0 0 2 6 0 6 0 2 0 3 Electrical Troubleshooting Chart 0 Test Power Supply Resistance 1 2 0 Power Cartridge Replacement 1 0 2 0 6 4 Turbine Alternator Removal 0 2 0 4 2 0...

Страница 17: ...17 ELECTRICAL TESTS Test Resistor Stud Resistance Electrical Troubleshooting Chart Electrode Replacement Electrode Replacement Resistor Stud Replacement Electrical Troubleshooting Chart KEY A FF GG 1...

Страница 18: ...ing 0 2 2 NOTE Troubleshooting Charts CAUTION 4 2 0 1 0 1 4 2 0 1 0 0 Flush the Spray Gun 1 Pressure Relief Procedure Warning Electrode Replacement 0 2 33 4 Clean the Air Cap and Fluid Nozzle 1 0 1 1...

Страница 19: ...5 1 0 05 0 01 0 1 3 3 0 4 05 0 3 0 3 05 0 2 0 5 1 66 7 Clean the Air Cap and Fluid Nozzle 2 0 0 Electrode Replacement 0 3 1 1 3 7 2 0 0 01 3 0 0 3 1 0 0 3 0 0 1 5 0 0 0 0 01 0 0 3 0 1 0 3 1 0 0 0 01 0...

Страница 20: ...1 2 2 2 0 NOTE To install the barrel 18 follow the procedure below 4 0 1 1 1 1 1 0 1 1 1 Fig 12 Fig 13 KEY 19 20 30 1 59f KEY 2 3 1 18 46 Fluid Needle Packing Replacement 0 2 33 4 Clean the Air Cap an...

Страница 21: ...justing screw on the packing assembly 45a slightly and retest Continue to adjust until the tolerance is correct 10 Install the entire fluid needle assembly 45 into the gun barrel from the back of the...

Страница 22: ...trical components contained in the power cartridge Inspect the power cartridge cavity in the handle for dirt or moisture Clean out the cavity with a clean dry rag if necessary Lightly lubricate the o...

Страница 23: ...from this value replace the alternator 4 Measure the resistance between each outer terminal of the 3 wire connector HH and the turbine alterna tor housing The resistance should be infinite If the resi...

Страница 24: ...ng 26 and air valve 25 See Fig 21 CAUTION Clean all parts in non conductive solvent compat ible with the fluid being used such as xylol or min eral spirits Use of conductive solvents can cause the gun...

Страница 25: ...to the Parts Drawing Unscrew and re move the fluid adjusting screw from the back of the gun handle Install the new assembly Muffler and Check Valve Replacement 1 Remove the screw 71 adapter retainer...

Страница 26: ...yle parts 38 4 39 38 2 29 55 28 27 26 25 36 37 35 33 32 34 31 40 2a 80 77 81 45 30 5c 5b 5a 74 72 73 23 24 63 47 43 41 42 70 85 3a 3c 3b 78 13 83 84 14a 14c 14b 12 16 17 75 18a 58 19 20 22 71 21 Ref 8...

Страница 27: ...103 648 O RING Viton 2 39 181 326 VALVE air 1 REF NO PART NO DESCRIPTION QTY 40 181 383 SEAL valve 1 41 177 128 SPACER 2 42 107 400 SCREW trigger 2 43 186 473 TRIGGER 1 45 222 256 FLUID NEEDLE ASSY In...

Страница 28: ...Viton 2 46 179 387 GASKET housing 1 47 106 901 PACKING needle PTFE 1 Resistor Stud and Electrode Kit 220 391 Includes Ref No Part No Description Qty 12 181 824 ELECTRODE color coded black 1 16 220 92...

Страница 29: ...ion HOW TO ORDER REPLACEMENT PARTS 1 To be sure you receive the correct replacement parts kits or accessories always give all of the information requested in the chart below 2 Check the parts list to...

Страница 30: ...080 46 m 150 ft WARNING SIGNS Available from Graco at no extra charge Must be ordered separately 180 060 Warning Sign English 180 061 Warning Sign French 180 062 Warning Sign German 180 063 Warning S...

Страница 31: ...from the ground when spraying conductive water base fluid CONDUCTIVE WATER BASE HOSE KIT 221 008 For converting gun to handle conductive water base flu ids See instruction manual 307 639 NOTE The inst...

Страница 32: ...any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation DISCLAIMERS AND LIMITATIONS THE TERMS OF THIS W...

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