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308060

Installation

Grounding

WARNING

Ground the pump in accordance with all applicable

safety codes in your area. Proper grounding re-

duces the risk of shock, fire, or explosion caused

by static sparking, which can result in serious injury

and property damage.

1. Have a licensed electrician complete the electrical

hookup and wiring.

2. Consult the electric motor manufacturer for proper

heater-breaker  requirements.

3. Before coupling the pump coupler to the motor

shaft coupler, check to be sure the shaft rotates in

the proper direction. Refer to Fig. 2, page 6.

System Design

The 

Typical Installation

 shown on page 4, and the

following text, is only a guide to show the relationship

of the pump to other system components. Due to the

pressure characteristics of the pump, which vary

widely with viscosity and specific gravity, professional

systems design is essential. Contact Graco (see back

page) for further information.

Pump dimensions and the mounting hole layout are

shown on page 24. The 

Technical Data

 is given on

page 29.

Fluid Lines

Line sizes depend on the flow requirements and calcu-

lated pressure drop due to the length of the run.

The pipe, tubing and fittings must be compatible with

the fluid and solvent you plan to use.

Keep in mind that sharp corners and fittings between

lengths of pipe or tubing may cause flow restrictions

and fluid breakdown. Use the longest lengths of pipe or

tubing available to minimize couplings. Use the most

direct route to the spray stations, and whenever practi-

cal, use long sweeping bends. A “holsclaw” bender is

recommended for making bends in tubing; a common

electrician’s or plumber’s bender is not satisfactory.

Remove burrs, dirt and contaminants from the ends of

the tubes before installing the fittings.

Return Line

Install a back pressure valve (F) to maintain proper line

pressure to all outlets. Install a flow meter (G) to

visually check the fluid flow rate.

Extend the return line (E) going into the mix tank (B) to

the bottom of the tank and end it with an elbow (A).

The elbow directs fluid around the walls of the tank to

help minimize air entrainment in the fluid.

Supply Line

Install a line check valve (J) near the 2 in. npt(f) pump

outlet.

CAUTION

The line check valve (J) is required to prevent fluid

backflow into the pump in case of a power failure or

incorrect operating procedure.

Install a pressure gauge (G) at the plugged 1/2 npt(f)

port at the left of the pump outlet. Make sure the

gauge is correctly rated for the operating pressure.

Fluid Filters

Install two fluid filters (P) with line isolation valves (Q)

on each side. This allows the system to be used while

cleaning a filter.

Содержание 208995

Страница 1: ...T No of Stages Corrosion Resistant Standard size for 60 in 152cm max tank height Waterborne Standard size for 60 in 152 cm max tank height Model No Model No 6 223806 223706 7 223807 223707 8 223808 22...

Страница 2: ...Accessories 26 Technical Data 29 Warranty 30 Phone Numbers 30 Symbols Warning Symbol WARNING This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions...

Страница 3: ...IRE EXPLOSION AND ELECTRIC SHOCK HAZARD Improper grounding poor ventilation open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury Ground the equipm...

Страница 4: ...Valve M Open to Air N Air Blowdown Valve O To Spray Booth P Fluid Filter Q Line Isolation Valve R Filter Drain Valve S Standby Pump System Blow down Connection Valve T To Standby Pump U Outlet Pressur...

Страница 5: ...nt you plan to use Keep in mind that sharp corners and fittings between lengths of pipe or tubing may cause flow restrictions and fluid breakdown Use the longest lengths of pipe or tubing available to...

Страница 6: ...ce the motor coupler 29 on the motor shaft A pushing it up well beyond the end of the shaft Lightly snug the setscrew B Lower the motor onto the pump base making sure the motor locating flange seats p...

Страница 7: ...flushed and primed with fluid as instructed below Do not flush the pump with any acid caustic or abrasive flush solution line stripper of any type The pump is designed to circulate automotive paint c...

Страница 8: ...tank you have been using is completely exhausted 8 Flushing paint from system Consult the paint supplier for a compatible solvent for flushing paint from the system Water reducible paints should use...

Страница 9: ...ubricating 03122 Fig 3 1 1 Grease here 54 3122B Thrust Bearing Temperature Monitoring The 3 8 npt plug 54 can be removed from the pump base to install a temperature sensor to monitor thrust bearing te...

Страница 10: ...2 Increased flow rate 2 Adjust back pressure valve 3 Parts worn or damaged 3 Repair pump 4 Air entrained in fluid 4 Purge air See Startup Proce dure on page 7 Pump runs but pressure very low or unste...

Страница 11: ...cosity fluid such as paint Prob lem should clear up after flush adjustment nut opening flushing material lem should clear up after flush ing is completed Noisy pump 1 Improper coupler clearance 1 Ens...

Страница 12: ...11 25 and lift out the coupling assembly 58 6 Remove the bearing support 22 and key 58b from the shaft 33 7 Remove the adjusting nut lockscrew and plug 19 27 Then remove the adjusting nut 35 03123 Fig...

Страница 13: ...e pump base and into the hole in the adjusting nut 35 without forcing it Install the plug 27 If necessary turn the adjusting nut a little in the same direction as pump rotation until the plug goes in...

Страница 14: ...14 308060 Service Fig 6 03125 58 33 Tool 178779 0 25 in 6 3 mm 28 A 58b 22 35 Notch 41a 33 21 40 B 19 25 11 10 58 6 3126B 62...

Страница 15: ...39 mm 31 A 17 14 14 38 33 35 58 29 1 2 3 3 Repairing Shaft Bearings Impellers and Seals Disassembly NOTE Remove the pump from the regular stand 1 Support the pump in a vertical position on the access...

Страница 16: ...ed Install new o rings 9 on all impeller bowls 37b and the intake bowl 36a then lubricate the o rings in place Be sure the impeller nuts 32 rotate freely on the collets 7 To replace the bearings a Use...

Страница 17: ...take bowl in a vise 10 Assemble the first impeller 30 collet 18 and impeller nut 32 onto the shaft 33 See Fig 14 Push downward on the impeller and hold it with the spanner wrench 616637 while tighteni...

Страница 18: ...OTE Be sure the pump base 31 is clean and that a new base bearing 39 has been installed 1 Install the slinger 40 in the pump base with the flange down Use a wooden dowel just under 0 75 in 19 mm diame...

Страница 19: ...19 308060 Notes...

Страница 20: ...60 Pump 48 29 5 6 58d 58c 28 58a 10 11 25 22 8 35 13 41a 41b 41c 41d 31 57 52 56 1 23 40 20 21 3 34 7 39 12 16 27 26 19 4 2 24 54 14 14 17 38 33 9 32 30 18 14 17 37a 37b 17 15 9 32 30 36b 36a 18 58b...

Страница 21: ...1711 PLUG special 1 28 168500 NUT shaft 1 29 COUPLING motor 170067 fits 1 38 35 mm motor shaft 1 169445 fits 1 12 28 4 mm motor shaft 1 30 170748 IMPELLER pump 1 Stage 31 186096 BASE pump 1 32 170770...

Страница 22: ...ump 48 29 5 6 58d 58c 28 58a 10 11 25 22 8 35 13 41a 41b 41c 41d 31 57 52 56 1 23 40 20 21 3 34 7 39 12 16 27 26 19 4 2 24 54 14 14 17 38 33 9 32 30 18 14 17 37a 37b 17 15 9 32 30 36b 36a 18 58b 41e 3...

Страница 23: ...1 27 171711 PLUG special 1 28 168500 NUT shaft 1 29 COUPLING motor 170067 fits 1 38 35 mm motor shaft 1 169445 fits 1 12 28 4 mm motor shaft 1 30 170748 IMPELLER pump 1 Stage 31 186266 BASE pump 1 32...

Страница 24: ...74 mm 24 5 622 mm TI0569 2 npt inlet Pump No of Stages Weight lb kg 223806 223706 6 205 92 223807 223707 7 207 93 223808 223708 8 208 94 223809 223709 9 210 94 223810 223710 10 211 95 223811 223711 11...

Страница 25: ...25 308060 Notes...

Страница 26: ...sition maintaining alignment Back Pressure Valve 208997 180 psi 1 2 MPa 12 bar Controlled Working Pressure 200 psi 1 4 MPa 14 bar Maximum Working Pressure Stainless Steel 0 5 in 12 7 mm dia orifice 1...

Страница 27: ...1B157 15 230 460 Inverter Duty 213049 51B778 10 230 460 Inverter Duty 213049 116228 10 380 Inverter Duty 213049 Adapter Kit 213049 For all 10 HP motors and 15 HP Electric U Frame Motors Includes adapt...

Страница 28: ...tors and 15 HP Electric U Frame Motors Includes adapter plate coupling insert screws and washers Adapter Kit 916340 For 15 HP T Frame and 20 HP motors Includes adapter plate coupling coupling insert s...

Страница 29: ...0 Technical Data Power Supply required 220 575 Volt AC 3 phase 50 60 Hz Flow Rate 0 50 gpm 0 189 liter min Fluid Inlet and Outlet Size 2 in npt f Wetted Parts Stainless Steel PTFE FKM acetal PTFE Coat...

Страница 30: ...The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequentia...

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