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Troubleshooting

311879F

15

Leak in inlet or outlet sanitary fit-
ting.

Loose sanitary clamp.

Tighten clamp.

Damaged or worn gasket.

Replace gasket.

Misalignment of inlet/outlet hose or 
pipe.

Use flexible hoses at pump inlet and 
outlet.

Gasket does not seal.

Use a standard sanitary gasket of flexi-
ble material such as EPDM, Buna-N, 
fluoroelastomer, or silicon.

Fluid in exhaust air.

Diaphragm ruptured.

Replace. See pages 19-21.

Loose diaphragm shaft bolt (107).

Tighten or replace. See pages 19-21.

Damaged o-ring (108).

Replace. See pages 19-21.

Pump exhausts excessive air at 
stall.

Worn air valve block (7), o-ring (6), 
plate (8), pilot block (18), u-cups 
(10), or pilot pin o-rings (17).

Repair or replace. See page 16.

Worn shaft seals (402).

Replace. See pages 19-21.

Pump leaks air externally.

Air valve cover (2) or air valve cover 
screws (3) are loose.

Tighten screws. See page 16.

Air valve gasket (4) or air cover 
gasket (22) is damaged.

Inspect; replace. See pages 16, 22-23.

Air cover screws (25) are loose.

Tighten screws. See pages 22-23.

Pump leaks fluid externally from 
ball check valves.

Loose manifolds (102, 103), dam-
aged seal between manifold and 
seat (201), damaged o-rings (202).

Tighten manifold clamps (113), or 
replace seats (201) or o-rings (202). 
See page 18.

PROBLEM

CAUSE

SOLUTION

Содержание 1040 FDA

Страница 1: ...FDA Model FD3___ 2150 FDA 120 psi 0 8 MPa 8 bar Maximum Air Fluid Working Pressure Important Safety Instructions Read all warnings and instructions in this manual Save these instructions Refer to the...

Страница 2: ...Technical Data 1040 32 Performance Chart 1040 33 Pump Matrix 1590 34 Available Configurations 34 Repair Kit Matrix 1590 35 Available Configurations 35 Parts 1590 36 Dimensional Drawing 1590 39 Technic...

Страница 3: ...Conformance Part Number All FD1 FD2 FD3 models Description FDA Compliant Diaphragm Pump Materials of Construction All fluid contacted materials are FDA compliant and meet CFR Title 21 Section 177 Brad...

Страница 4: ...T HAZARD Fluid from the gun dispense valve leaks or ruptured components can splash in the eyes or on skin and cause serious injury Follow Pressure Relief Procedure in this manual when you stop operati...

Страница 5: ...pose of it according to applicable guidelines PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to he...

Страница 6: ...grounding screw and tighten the screw securely Connect the clamp end of the ground wire to a true earth ground Order Part No 222011 Ground Wire and Clamp FIG 1 Fluid hoses Use only grounded hoses with...

Страница 7: ...crew the mat ing fitting into the pump air inlet snugly Fluid Suction Line 1 Use flexible grounded fluid hoses 2 For best sealing results use a standard Tri Clamp style sanitary gasket of a flexible m...

Страница 8: ...to relieve pressure in the hose if it is plugged The drain valve reduces the risk of serious injury including splashing in the eyes or on the skin or contamination from hazardous fluids when relievin...

Страница 9: ...the ports 1 Remove the clamps holding the inlet and or outlet manifold to the covers 2 Reverse the manifold and reattach Install and tighten clamps snugly FIG 3 Key N 1 2 npt f air inlet port P Muffl...

Страница 10: ...ruptures See FIG 4 FIG 4 Venting Exhaust Air Read the FIRE AND EXPLOSION HAZARD and TOXIC FLUID OR FUMES HAZARD warnings on page 5 before operating this pump Be sure the system is properly ventilated...

Страница 11: ...fluid drain valve J 6 Back out the air regulator C knob and open all bleed type master air valves B E 7 If the fluid hose has a dispensing device hold it open while continuing with the following step...

Страница 12: ...Operation 12 311879F...

Страница 13: ...sed on what the pump is being used for Use a compatible cleaning solution and always cycle the pump during the entire flushing process Always flush the pump and relieve the pressure before storing it...

Страница 14: ...pressur ization Install Pressure Relief Valve see page 10 Dispensing valve clogged Relieve pressure and clear valve Pump operates erratically Clogged suction line Inspect clear Sticky or leaking balls...

Страница 15: ...pages 19 21 Pump exhausts excessive air at stall Worn air valve block 7 o ring 6 plate 8 pilot block 18 u cups 10 or pilot pin o rings 17 Repair or replace See page 16 Worn shaft seals 402 Replace Se...

Страница 16: ...plate 8 in the cavity seal down Install the three screws 3 using a Torx T20 screwdriver or 7 mm 9 32 in socket wrench Tighten until the screws bottom out on the housing See FIG 8 3 Install an o ring...

Страница 17: ...A Detail 5 6 7 2 1 3 2 3 See detail at right Grease Grease lower face 18 5 3 1 TI9088A TI9089A 2 1 3 4 11 12 17 15 16 4 1 2 Insert narrow end first Grease Install with lips facing narrow end of piston...

Страница 18: ...e outlet man ifold 103 FIG 9 A Fluid Section Repair Kit is available Refer to the Repair Kit Matrix parts section for the appropriate pump size so that the correct kit for your pump is ordered Parts i...

Страница 19: ...ull the fluid covers 101 off the pump See FIG 10 FIG 10 If your pump uses heavy duty diaphragms see page 22 A Fluid Section Repair Kit is available Refer to page 27 35 or 43 to order the correct kit f...

Страница 20: ...shaft 24 as follows a Install the o ring 108 on the shaft bolt 107 b Install the fluid side diaphragm plate 105 on the bolt so the rounded side faces the dia phragm 401 c Install the diaphragm 403 Mak...

Страница 21: ...side faces diaphragm 401 Air side must face center housing 1 Grease Apply medium strength blue Loctite or equivalent Torque to 60 70 ft lb 81 95 N m at 100 rpm maximum Backer used on pumps with PTFE d...

Страница 22: ...04 6 Pull the opposite diaphragm assembly and shaft 24 out of the center housing 1 Hold the shaft flats with a 19 mm open end wrench and remove the diaphragm and air side plate from the shaft 7 Inspec...

Страница 23: ...on as the air valve B Securely tighten the clamp 4 Assemble the other diaphragm assembly to the shaft as explained in step 2 This diaphragm will be lifted off the air cover at this point 5 Set the oth...

Страница 24: ...t of the housing 1 See FIG 11 2 The bearings 12 15 and 19 are tapered and can only be installed one way Insert the bearings into the center housing 1 tapered end first Using a press or a block and rub...

Страница 25: ...3 Insert bearings tapered end first Press fit bearings flush with surface of center housing 1 Apply medium strength blue Loctite or equivalent Torque to 130 150 in lb 15 17 N m 1 2 12 1 16 19 H 22 M 2...

Страница 26: ...with PTFE o rings stainless steel seats PTFE balls and PTFE diaphragms is Model FD1111 To order replace ment parts refer to the part lists on pages 29 30 The digits in the matrix do not correspond to...

Страница 27: ...materials of construction Parts included in the kit are marked with an asterisk in the parts list for example 201 For example if your pump has stainless steel seats PTFE o rings PTFE balls and PTFE d...

Страница 28: ...parts are included in the Pump Repair Kit which may be purchased separately Refer to the Repair Kit Matrix on page 27 to determine the correct kit for your pump These parts are included in Air Valve R...

Страница 29: ...RIAGE aluminum 1 6 108730 O RING nitrile 1 7 188616 BLOCK air valve acetal 1 8 15H178 PLATE air valve SST 1 10 112181 PACKING u cup nitrile 2 11 188612 PISTON actuator acetal 2 12 188613 BEARING pisto...

Страница 30: ...LAMPS sanitary 4 Digit Ref Part No Description Qty 1 201 15H824 SEAT 316 SST 4 202 15J280 O RING PTFE 4 2 201 15H824 SEAT 316 SST 4 202 15H827 O RING EPDM 4 Digit Ref Part No Description Qty 1 301 112...

Страница 31: ...Drawing 1040 1040 FDA IR NLET NPT F IR XHAUST MUFFLER INCLUDED NPT F IN MM IN MM IN MM IN MM IN MM IN MM IN MM IN NLET 3ANITARY LANGE IN UTLET 3ANITARY LANGE VERALL 7IDTH IN MM OUR IN MM DIAMETER HOLE...

Страница 32: ...mum suction lift 29 ft 8 83 m wet 16 ft 4 87 m dry Maximum size pumpable solids 1 8 in 3 2 mm Maximum Noise Level at 100 psi full flow 92 dBa Sound Power Level 100 dBa Noise Level at 70 psi and 50 cpm...

Страница 33: ...ion Curves A at 120 psi 0 7 MPa 7 bar operating air pressure B at 100 psi 0 7 MPa 7 bar operating air pressure C at 70 psi 0 48 MPa 4 8 bar operating air pressure D at 40 psi 0 28 MPa 2 8 bar operatin...

Страница 34: ...l motor stainless steel fluid section stainless steel seats PTFE o rings PTFE balls and PTFE diaphragms is Model No FD2111 To order replacement parts refer to the part lists on pages 37 38 The digits...

Страница 35: ...he materials of construction Parts included in the kit are marked with an asterisk in the parts list for example 201 For example if your pump has stainless steel seats PTFE o rings PTFE balls and PTFE...

Страница 36: ...included in the Pump Repair Kit which may be purchased separately Refer to the Repair Kit Matrix on page 35 to determine the correct kit for your pump These parts are included in Air Valve Repair Kit...

Страница 37: ...num 1 6 108730 O RING nitrile 1 7 188616 BLOCK air valve acetal 1 8 15H178 PLATE air valve SST 1 10 112181 PACKING u cup nitrile 2 11 188612 PISTON actuator acetal 2 12 188613 BEARING piston acetal 2...

Страница 38: ...nitary 4 Digit Ref Part No Description Qty 1 201 15H825 SEAT 316 stainless steel 4 202 15H830 O RING PTFE 4 2 201 15H825 SEAT 316 stainless steel 4 202 15H828 O RING EPDM 4 Digit Ref Part No Descripti...

Страница 39: ...Drawing 1590 1590 FDA OUR IN MM DIAMETER HOLES IN MM IN MM IR NLET NPT F IR XHAUST MUFFLER INCLUDED NPT F IN MM IN MM IN MM IN MM IN MM IN MM IN MM VERALL 7IDTH IN MM IN NLET 3ANITARY LANGE IN UTLET 3...

Страница 40: ...mum suction lift 29 ft 8 83 m wet 14 ft 4 26 m dry Maximum size pumpable solids 3 16 in 4 8 mm Maximum Noise Level at 100 psi full flow 88 dBa Sound Power Level 95 dBa Noise Level at 70 psi and 50 cpm...

Страница 41: ...psi 0 7 MPa 7 bar operating air pressure B at 100 psi 0 7 MPa 7 bar operating air pressure C at 70 psi 0 48 MPa 4 8 bar operating air pres sure D at 40 psi 0 28 MPa 2 8 bar operating air pres sure To...

Страница 42: ...motor stainless steel fluid section stain less steel seats PTFE o rings PTFE balls and PTFE diaphragms is Model No FD3111 To order replace ment parts refer to the part lists on pages 45 46 The digits...

Страница 43: ...the materials of construction Parts included in the kit are marked with an asterisk in the parts list for example 201 For example if your pump has stainless steel seats PTFE o rings PTFE balls and PT...

Страница 44: ...cor rect kit for your pump These parts are included in Air Valve Repair Kit 255061 which may be pur chased separately Replacement Danger and Warning labels tags and cards are available at no cost TI89...

Страница 45: ...num 1 6 108730 O RING nitrile 1 7 188616 BLOCK air valve acetal 1 8 15H178 PLATE air valve SST 1 10 112181 PACKING u cup nitrile 4 11 188612 PISTON actuator acetal 2 12 188613 BEARING piston acetal 2...

Страница 46: ...0490 CLAMP sanitary 4 Digit Ref Part No Description Qty 1 201 15H826 SEAT 316 SST 4 202 15H831 O RING PTFE 4 2 201 15H826 SEAT 316 SST 4 202 15H829 O RING EPDM 4 Digit Ref Part No Description Qty 1 30...

Страница 47: ...Drawing 2150 2150 FDA IR NLET NPT F IR XHAUST MUFFLER INCLUDED NPT F IN MM IN MM IN MM IN MM IN MM IN MM IN MM VERALL 7IDTH IN MM IN NLET 3ANITARY LANGE IN UTLET 3ANITARY LANGE OUR IN MM DIAMETER HOLE...

Страница 48: ...um suction lift 29 ft 8 83 m wet 16 ft 4 87 m dry Maximum size pumpable solids 1 4 in 6 3 mm Maximum Noise Level at 100 psi full flow 95 dBa Sound Power Level 102 dBa Noise Level at 70 psi and 50 cpm...

Страница 49: ...pressure B at 100 psi 0 7 MPa 7 bar operating air pressure C at 70 psi 0 48 MPa 4 8 bar operating air pressure D at 40 psi 0 28 MPa 2 8 bar operating air pressure To find Pump Air Consumption scfm or...

Страница 50: ...ED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and the buyer s sole remedy for any breach of warranty shall be as s...

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