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SELF-PRIMING CENTRIFUGAL PUMPS

OM--04760

PAGE B -- 1

INSTALLATION

INSTALLATION --- SECTION B

Review all SAFETY information in Section A.

Since pump installations are seldom identical, this
section offers only general recommendations and
practices required to inspect, position, and ar-
range the pump and piping.

Most of the information pertains to a standard

static lift

application where the pump is positioned

above the free level of liquid to be pumped.

If installed in a

flooded suction application

where

the liquid is supplied to the pump under pressure,
some of the information such as mounting, line
configuration, and priming must be tailored to the
specific application. Since the pressure supplied
to the pump is critical to performance and safety,

be sure

to limit the incoming pressure to 50% of the

maximum permissible operating pressure as
shown on the pump performance curve (see Parts
List Manual).

If the pump is fitted with a Gorman-

Rupp double grease lubricated seal, the maxi-
mum incoming pressure must be reduced to 10
p.s.i.

For further assistance, contact your Gorman-Rupp
distributor or the Gorman-Rupp Company.

PREINSTALLATION INSPECTION

The pump assembly was inspected and tested be-
fore shipment from the factory. Before installation,
inspect the pump for damage which may have oc-
curred during shipment. Check as follows:

a. Inspect the pump and power source (if so

equipped) for cracks, dents, damaged
threads, and other obvious damage.

b. Check for and tighten loose attaching hard-

ware. Since gaskets tend to shrink after dry-
ing, check for loose hardware at mating sur-
faces.

c. Carefully read all tags, decals, and markings

on the pump assembly, and perform all duties
indicated. Note that the pump shaft rotates in
the required direction.

d. Check levels and lubricate as necessary. Re-

fer to

LUBRICATION

in the

MAINTENANCE

AND REPAIR

section of this manual and any

other literature accompanying the unit and
perform duties as instructed.

e. If the pump and power source have been

stored for more than 12 months, some of the
components or lubricants may have ex-
ceeded their maximum shelf life. These

must

be inspected or replaced

to ensure maxi-

mum pump service.

If the maximum shelf life has been exceeded, or if
anything appears to be abnormal, contact your
Gorman-Rupp distributor or the factory to deter-
mine the repair or updating policy.

Do not

put the

pump into service until appropriate action has
been taken.

Battery Installation

If the pump is engine driven, the engine battery is

not

included with the unit unless otherwise speci-

fied on the pump order. See the battery tag in-
cluded with the battery box assembly for battery
specifications. Refer to information accompanying
the battery and/or electrolyte solution for activation
and charging instructions.

Before installing the battery, clean the positive and
negative cable connectors, and the battery termi-
nals. Secure the battery by tightening the hold-
down brackets. The terminals and clamps may be
coated with petroleum jelly to retard corrosion.
Connect and tighten the positive cable first, then
the negative cable.

POSITIONING PUMP

Lifting

Use lifting equipment with a capacity of at least

5

times

the weight of the pump, not including the

weight of accessories, wheel kit or optional equip-
ment. Customer installed equipment such as suc-
tion and discharge piping

must

be removed before

attempting to lift.

Содержание SELF-PRIMING CENTRIFUGAL PUMPS

Страница 1: ...04760 December 2 1998 Rev A 11 20 03 THE GORMAN RUPP COMPANY D MANSFIELD OHIO GORMAN RUPP OF CANADA LIMITED D ST THOMAS ONTARIO CANADA Printed in U S A eCopyright by the Gorman Rupp Company SELF PRIM...

Страница 2: ...ot possibly provide detailed in structions and precautions for every aspect of each specific application Therefore it is the re sponsibility of the owner installer of the pump to ensure that applicati...

Страница 3: ...following are used to alert personnel to procedures which require special attention to those which could damage equipment and to those which could be dangerous to personnel Immediate hazards which WIL...

Страница 4: ...intenance and repair pump parts and any optional equipment shipped with the pump Before attempting to open or service the pump 1 Familiarize yourself with this man ual 2 Disconnect or shut down the po...

Страница 5: ...clothing fingers or tools causing severe injury to person nel If the pump is powered by an electric motor do not operate a non explosion proof motor in an explosive atmo sphere An explosion which may...

Страница 6: ...er with the engine governor to gain more power The governor esta blishes safe operating limits that should not be exceeded The maximum contin uous operating speed for the pump is shown on the performa...

Страница 7: ...refully read all tags decals and markings on the pump assembly and perform all duties indicated Note that the pump shaft rotates in the required direction d Check levels and lubricate as necessary Re...

Страница 8: ...OM 04760 SELF PRIMING CENTRIFUGAL PUMPS PAGE B 2 INSTALLATION...

Страница 9: ...acturer s rec ommendations when selecting and applying the pipe dope The pipe dope should be compatible with the liquid being pumped Suction Lines In Sumps If a single suction line is installed in a s...

Страница 10: ...OM 04760 SELF PRIMING CENTRIFUGAL PUMPS PAGE B 4 INSTALLATION...

Страница 11: ...it your application If the installation involves a flooded suction such as a below ground lift station a pipe union and manu al shut off valve may be installed in the bleed line to allow service of th...

Страница 12: ...in the diaphragm chamber settle to the bottom and are flushed out during the next priming cycle NOTE The valve will remain open if the pump does not reach its designed capacity or head Valve closing...

Страница 13: ...SELF PRIMING CENTRIFUGAL PUMPS OM 04760 PAGE B 7 INSTALLATION...

Страница 14: ...very 90 degrees The coupling is in alignment when the hubs are the same distance apart at all points see Figure 6 Figure 6 Aligning Non Spider Type Couplings Check parallel adjustment by laying a stra...

Страница 15: ...to change direction If rotation is incorrect on a single phase motor consult the lit erature supplied with the motor for specific instruc tions The electrical power used to operate the pump is high e...

Страница 16: ...p will destroy the seal assembly Add liquid to the pump casing when 1 The pump is being put into service for the first time 2 The pump has not been used for a consider able length of time 3 The liquid...

Страница 17: ...o prime within five minutes stop it and check the suction line for leaks After the pump has been primed partially close the discharge line throttling valve in order to fill the line slowly and guard a...

Страница 18: ...ure must be reduced to 10 p s i Pump Vacuum Check With the pump inoperative install a vacuum gauge in the system using pipe dope on the threads Block the suction line and start the pump At oper ating...

Страница 19: ...Repair manual Bearing overheating can also be caused by shaft misalignment and or ex cessive vibration When pumps are first started the bearings may seem to run at temperatures above normal Con tinued...

Страница 20: ...of oil Grease Lubricated Bearings Bearing housings are fully lubricated when shipped from the factory Under normalconditions add No 0 lithium base grease from a grease gun through the grease fitting...

Страница 21: ...epairs or alterations have been made un less authorized by Gorman Rupp No warranty is made in respect to engines motors or trade ac cessories such being subject to warranties of their respective manuf...

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