GORMAN-RUPP PRIME-AIRE PA4B Series Скачать руководство пользователя страница 23

MR--04835

PA SERIES PUMPS

MAINTENANCE & REPAIR

PAGE C -- 13

After the bearing is installed on the shaft, pack the
bearing by hand (or use a bearing packer if avail-
able) with No. 0 lithium base grease until the bear-
ing rollers are thoroughly lubricated. Secure the
bearing on the shaft with the inboard bearing re-
taining ring (31).

Position the lip seals (33), one at a time, in the inter-
mediate bore with the lips positioned as shown in
Figure C-2 and press them into place.

Slide the shaft and assembled bearing into the in-
termediate bore from the drive end until the bear-
ing seats squarely against the bore shoulder.

When installing the shaft and bearing into

the bearing bore, push against the outer

race.

Never

hit the balls or ball cage.

If removed, install the bearing retainer (28) and re-
taining ring (25) in the groove in the oil chamber
plate (26). Install a new O-ring (27) in the groove in
the oil chamber plate and lubricate it with light oil.

Position the bearing retainer (28) against the bear-
ing. Install a new gasket (22) and press the oil
chamber plate into the intermediate until the retain-
ing ring (29) is fully seated against the bearing. Se-
cure the oil chamber plate to the intermediate with
the hardware (23 and 24).

NOTE

Impeller shaft endplay should be between .002 and
.010 inch (0,05 to 0,25 mm). This endplay is de-
signed into the intermediate. To achieve the correct
endplay, add or remove bearing shims (9) as re-
quired.

Lubricate the bearing cavity as indicated in

LUBRI-

CATION

at the end of this section.

Securing Intermediate And Drive Assembly To
Engine
(Figure C--3)

Install the shaft key (19) in the shaft keyway. Posi-
tion the flexible portion of the coupling assembly
(17) on the shaft to the dimension shown in Figure
C-2.

NOTE

The flexible portion of the coupling must be proper-
ly positioned on the shaft. The heads of the caps-
crews in the center of the coupling

must be posi-

tioned toward the pump end of the shaft

.

Align the keyway in the bushing (18) with the shaft
key and slide it onto the shaft. Rotate the flexible
portion of the coupling until the tapped holes for
the two setscrews align with those in the bushing,
and install the setscrews.

Make certain that the flexible portion of the

coupling is mounted as shown in Figure

C-2.

This is critical.

If the coupling is not

properly positioned on the shaft, the

coupling parts may not fully engage, or a

pre-load condition can cause premature

bearing failure.

With the flexible portion of the coupling and the
bushing properly positioned on the shaft, tighten
the two setscrews in an alternating sequence until
the bushing and coupling are fully secured. Torque
the setscrews to 14.6 ft. lbs. (175 in. lbs. or 2 m.
kg.).

If the complete coupling assembly is being re-
placed, apply ‘Loctite Retaining Compound No.
242’ or equivalent compound to the threads of the
hardware (15 and 16), and secure the outer ring of
the coupling to the engine flywheel by torquing the
hardware to 45 ft. lbs. (540 in. lbs. or 6,2 m. kg.).

NOTE

To ease installation,

lightly

lubricate the rubber por-

tion of the coupling with a

non-petroleum based

lubricant

such as vegetable oil or glycerin, or a sili-

con-based lubricant such as “WD40” or equivalent.

Do not

use petroleum-based lubricants, or any oth-

er substance which may soften or otherwise dam-
age the rubber.

Using a suitable lifting device, position the as-
sembled coupling, intermediate, shaft and bear-
ings so the flexible portion of the coupling seats in-
side the outer ring attached to the engine flywheel.

Содержание PRIME-AIRE PA4B Series

Страница 1: ...23 99 Use With OM 04402 THE GORMAN RUPP COMPANY D MANSFIELD OHIO GORMAN RUPP OF CANADA LIMITED D ST THOMAS ONTARIO CANADA Printed in U S A ECopyright by the Gorman Rupp Company PRIME AIREr r r r SERI...

Страница 2: ...The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm...

Страница 3: ...hich could dam age equipment and to those which could be dan gerous to personnel However this manual cannot possibly anticipate and provide detailed precau tions for every situation that might occur d...

Страница 4: ...hould the equipment be abused or modified to change its performance be yond the original factory specifications the war ranty will become void and any claim will be de nied The following are used to a...

Страница 5: ...nel Before attempting to open or service the pump 1 Familiarize yourself with this man ual 2 Shut down the engine and discon nect the positive battery cable or take other precautions to ensure that th...

Страница 6: ...to personnel Use only replacement parts provided or approved by Gorman Rupp Use of non authorized parts may result in damage to the equipment and or injury to personnel and will invalidate the warran...

Страница 7: ...ro ken Check and repair replace Eductor safety valve leaking Check and replace safety valve Pump speed too slow Check driver output consult driver operation manual Eductor clogged Check and clean educ...

Страница 8: ...e and run engine at maximum governed speed Discharge flow too slow Dilute if possible Suction check valve or foot valve clogged or binding Clean valve Suction intake not submerged at proper level or s...

Страница 9: ...ature regu larly to monitor any increase Check belt tension Adjust as required Excessive tension on drive belt EXCESSIVE NOISE Cavitation in pump Reduce suction lift and or friction losses in suction...

Страница 10: ...ately the same duty cycle the part can be checked and replaced before failure occurs reducing unscheduled down time For new applications a first inspection of wearing parts at 250 hours will give insi...

Страница 11: ...oupled to either a factory supplied or customer supplied en gine Maintenance of engines andfactory supplied air compressors are detailed in separate literature provided by the manufacturer s Check TRO...

Страница 12: ...PA SERIES PUMPS MR 04835 MAINTENANCE REPAIR PAGE C 2 SECTION DRAWING C 1 PA4B60 SAE3 10 And SAE4 10 Pump Assembly...

Страница 13: ...ctory supplied air compressors are detailed in separate literature provided by the manufacturer s MR 04835 PA SERIES PUMPS MAINTENANCE REPAIR PAGE C 3 PA4B60 SAE3 10 And SAE 4 10 Pump Assembly Part Id...

Страница 14: ...PA SERIES PUMPS MR 04835 MAINTENANCE REPAIR PAGE C 4 SECTION DRAWING Figure C 2 64B60 SAE 3 10 And SAE 4 10 Pump Assembly...

Страница 15: ...OCKET HD CAPSCREW 16 LOCKWASHER 17 COUPLING ASSEMBLY 18 BUSHING 19 SHAFT KEY 20 IMPELLER SHAFT 21 PILOT BUSHING 22 INTERMEDIATE GASKET 23 HEX HD CAPSCREW 24 LOCKWASHER 25 RETAINING RING 26 OIL CHAMBER...

Страница 16: ...PA SERIES PUMPS MR 04835 MAINTENANCE REPAIR PAGE C 6 SECTION DRAWING VALVE DETAIL SEE VALVE DETAIL Figure C 3 Peeler Type Priming Valve...

Страница 17: ...TUD 6 NECK GASKET 7 VALVE BODY 8 GASKET STRIP 9 STUD 10 HEX LOCK NUT 11 HEX HD CAPSCREW 12 LOCKWASHER 13 INDUCTOR GUARD ASSEMBLY 14 HEX HD CAPSCREW 15 LOCKWASHER 16 GASKET 17 PRIMING VALVE FLOAT 18 PR...

Страница 18: ...Clean and reinstall the drain plug This manual will alert personnel to known procedures which require spe cial attention to those which could damage equipment and to those which could be dangerous to...

Страница 19: ...1 and 22 and separate the guide plate 19 clamp plate 24 and valve protector 34 from the valve strap Disengage the hardware 9 and 10 and remove the valve strap To remove the check valve assembly 26 dis...

Страница 20: ...to Seal Reassembly And Installation Pump Casing Removal Figure C 2 Support the pump casing using a suitable hoist and sling and remove the hardware securing the casing to the base Remove the hardware...

Страница 21: ...intermediate bore After removing the shaft and bearing clean and in spect the bearing in place as follows To prevent damage during removal from the shaft it is recommended that the bear ing be cleaned...

Страница 22: ...t the bearing to a uniform temperature no higher than 250_F 120_C and slide the it onto the shaft until fully seated against the retaining ring This should be done quickly in one continu ous motion to...

Страница 23: ...ortion of the coupling assembly 17 on the shaft to the dimension shown in Figure C 2 NOTE The flexible portion of the coupling must be proper ly positioned on the shaft The heads of the caps crews in...

Страница 24: ...are toxic and flammable Use them only in a well ven tilated area free from excessive heat sparks and flame Read and follow all precautions printed on solvent contain ers The seal is not normally reuse...

Страница 25: ...ipe should be approximately the same diameter as the O D of the seal spring NOTE If the pump casing has not been installed position the casing over the shaft and against the intermedi ate using cautio...

Страница 26: ...ng by reaching through the discharge port and tightly wedging a soft metal bar between the vanes of the impeller Secure the impeller with the impeller washer and nut 42 and 43 NOTE After the impeller...

Страница 27: ...Scotchgrip Adhesive No 847 or equiv alent compound to the gasket strip 8 and install it in the groove in the priming chamber lid 1 NOTE Cut the lap joint where the two ends of the gasket strip meet at...

Страница 28: ...rease is added If old grease is forced out as new grease is added the bearing cavity is full and should be disassembled and cleaned immediate ly There are no provisions in the bearing cavity to drain...

Страница 29: ...rpumps com warranty or call U S 419 755 1280 International 1 419 755 1352 For Canadian Warranty Information Please Visit www grcanada com warranty or call 519 631 2870 THE GORMAN RUPP COMPANY D MANSFI...

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