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Figure 3-5. Control panel, disassembly and reassembly.

Figure 3-6. Electrical sending unit,

removal and installation.

3-14. BATTERY AND BATTERY BOX

a . Removal and Disassembly. Refer to figure 3-7,

remove the battery, and disassemble the battery box
as necessary to replace defective components.

b. Cleaning and Inspection.

—

(1)

(2)

(3)

(4)

Clean the battery box, battery terminals, cables,
and cover with a mild bicarbonate of soda
solution to remove loose corrosion.

Remove loose paint from metal parts with a
wire brush and repaint bare spots,

Inspect battery leads for burned, broken, or

damaged insulation. Replace cables if damaged.

Inspect battery for cracks, leaking, breaks,
loose terminals,

and other damage. Replace

battery if damaged.

c. Reassembly and Installation. Refer to figure 3-7

and reassemble and install the battery box and
battery.

3-7

Содержание 62-1/2E13-4A084

Страница 1: ...RATOR ORGANIZATIONAL DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL INCLUDING REPAIR PARTS AND SPECIAL TOOLS LISTS FOR JUMP CENTRIFUGAL WATER 200 GPM GORMAN RUPP CO MODEL 62 1 2E13 4A084 FSN 43...

Страница 2: ...a l t o m e t a l c o n t a c t b e t w e e n f i l l i n g a p p a r a t u s a n d f u e l t a n k t o p r e v e n t a s p a r k f r o m b e i n g c a u s e d b y s t a t i c e l e c t r DURING OPERA...

Страница 3: ...electrolyte with a specific gravity of 1 280 Do NOT use a tropical electrolyte which will reduce battery reserve capacity Page 2 6 Paragraph 2 15 add f f Increase battery PMCS frequency Use distilled...

Страница 4: ...PIN 008477 005...

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Страница 31: ...acking equipment Inspecting and servicing equipment Installation of separately packed components Installation or setting up instructions Movement to new worksite Dismantling for movement Reinstallatio...

Страница 32: ...stallation of major components General Pump Engine Overhaul instructions General Centrifugal pump PARTS LIST General Parts identification Federal manufacturers codes Basic Issue Items Maintenance Allo...

Страница 33: ...r Parts for DS and GS Maintenance 01 Control Panel and Sender Unit 02 Battery Box Assembly 03 Muffler and Exhaust Primer 04 Pump Assembly 05 Fuel Tank Skid and Engine Bracket VI Special Tools Test and...

Страница 34: ...ontrol panel electrical schematic diagram Control panel removal and installation Control panel disassembly and reassembly Electrical sending unit removal and installati Battery box disassembly and rea...

Страница 35: ...Figure 1 1 Centrifugal pump model 62 1 2E13 4A084 left rear three quarter view v...

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Страница 37: ...esigned to pump fresh water at a rate of 200 gpm gallons per minute at 300 ft tdh feet total engine used with the pump is a Military Standard dynamic head The pump and engine are skid mounted type FSN...

Страница 38: ...ANUAL TM 5 2805 259 14 24P 2 Performance plate The performance plate pro vides performance characteristics of the pump 3 Pump plate Manufacturer German Rupp Company Model Serial No 62 1 2E13 4A084 b T...

Страница 39: ...testing make especially sure that all bolts on gasket joints are tight in order to prevent pump leakage c Set the RUN STOP switch in the STOP position to prevent starting and manually rotate the start...

Страница 40: ...hes operator crew or maintenance personnel sufficient information about various controls and instruments for proper operation of the centrifugal b Connect the suction line to the intake port and the d...

Страница 41: ...Figure 2 2 Figure 2 2 2 3...

Страница 42: ...he pump has been pumping liquids containing a considerable amount of solids refer to figure 3 11 and drain the volute casing and flush with clean water c Perform the necessary daily preventive mainte...

Страница 43: ...ING SHOULD OCCUR WITHIN TWO MINUTES LESS TIME SHOULD BE REQUIRED IF PUMP HAS LESS SUCTION LIFT RUN ENGINE AT FULL GOVERNED SPEED UNTIL A SPRAY OF WATER IS EJECTED FROM THE EXHAUST PRIMER AND SOUND OF...

Страница 44: ...ol to proper position par 2 11 c Heat the pump body before operating and prime the pump with warm water d Keep the fuel tank full to prevent condensation of moisture and service the fuel filter regula...

Страница 45: ...iency is noted which would damage the equipment if operation were con tinued All deficiencies should be corrected at the earliest opportunity 3 4 DAILY PREVENTIVE MAINTENANCE SERVICES This paragraph c...

Страница 46: ...nspect for damage or leaks 3 CONTROLS AND INSTRUMENTS Inspect for damage and insecure mounting With unit operating inspect for improper operation Normal operating ranges for instruments are as follows...

Страница 47: ...3 23 3 14 Figure 3 2 Quarterly preventive maintenance services 3 3...

Страница 48: ...6 7 FUEL TANK Check for cracks and leaking Repair or replace if 3 18 necessary Add fuel if required 8 PRESSURE GAGE Check for cracked or broken glass disfigured or illegible dial face and for moisture...

Страница 49: ...am aged or worn Suction hose faulty Suction line or strainer clogged 3 9 PUMP NOISY Probable cause Impeller loose bro ken or damaged pump bearing defective Engine bearing defective 3 10 PUMP LEAKS Pro...

Страница 50: ...anel 2 Refer to figure 3 5 and disassemble the control panel as necessary to replace defective parts b Cleaning and Inspection 1 Clean all electrical parts with a cloth lightly dampened with an approv...

Страница 51: ...1 2 3 4 Clean the battery box battery terminals cables and cover with a mild bicarbonate of soda solution to remove loose corrosion Remove loose paint from metal parts with a wire brush and repaint b...

Страница 52: ...Figure 3 7 Battery and battery box disassembly and reassembly 3 8...

Страница 53: ...ses rush past a port just beyond the restricted area of the venturi A vacuum line connects this port and a port at the top of the pump housing When the exhaust primer Figure 3 8 Muffler and exhaust pr...

Страница 54: ...Figure 3 10 Fuel tank lines and fittings disassembly and reassembly 3 10...

Страница 55: ...ble the fuel tank lines and fittings b Cleaning and Inspection Inspect fuel tank for cracks breaks leaking and other damage Repair or replace damaged tank Inspect the fuel hose for cracks deterioratio...

Страница 56: ...on It should turn freely without binding or scraping Repair or replace pump if necessary c Installation 1 Refer to figure 3 11 and install the pump 2 Install the control panel par 3 12 3 2 1 ENGINE a...

Страница 57: ...bled impeller shaft 44 bearing 48 and seal 46 Pull straight out on the bracket so that the splines of the impeller shaft will disengage the splined coupling 53 secured to the engine Remove the retaini...

Страница 58: ...he lapped face is not marred Install the ring until it bottoms in the bore A marred face or an im 7 8 9 properly seated stationary ring will result in a leak when the pump is restored to service Lubri...

Страница 59: ...Figure 3 13 Centrifugal pump exploded view 3 15...

Страница 60: ...Figure 3 14 Cross sectional view showing seal and impeller installation 3 16...

Страница 61: ...p e r a t i n g s u p p l i e s r e q u i r e d f o r i n i t i a l o p e r a t i o n A 3 Explanation of Columns The following provides an explanation of list o f B a s i c I s s u e I t e m s S e c...

Страница 62: ...item upon which the allowances are based e g ft ca pr etc e Quantity Incorporated in Unit Column 5 This column indi cates the quantity of the item used in the functional group or the assembly group A...

Страница 63: ...qu column indicates the 8 hours of operation f _ Notes Column quantity of each maintenance or operating supply itial operation of the equipment ired for 8 Hours Operation Column 5 This estimated quant...

Страница 64: ...FACTURER OR DEPOT INSTALLED Pc 7520 559 9618 Case Cotton Duck Maintenance and Operating Equipment Manua 1s EA 1 DEPARTMENT OF THE ARMY OPERA TOR ORGANIZATIONAL DIRECT AND GENERAL SUPPORT MAINTE NANCE...

Страница 65: ...n c e f u n c t i o n B 2 E x p l a n a t i o n o f C o l u m n s i n a G r o u p N u m b e r C o l u m n 1 S e c t i o n I I T h e f u n c t i o n a l g r o u p i s a n u m e r i c a l g r o u p s e...

Страница 66: ...to detect and adjust any discrepancy in the accuracy of the instrument being compared with the certified standard INSTALL To set up for use in an operational environment such as an emplacement site or...

Страница 67: ...mns in Section IV a Reference Code This column consists of two letters separated by a dash both of which are references to Section II The first letter references column 5 and the second letter referen...

Страница 68: ...SECTION II SECTION II B 4...

Страница 69: ...SECTION III SECTION III A 5...

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Страница 71: ...SECTION II B 5...

Страница 72: ...SECTION II B 6...

Страница 73: ...SECTION II B 7...

Страница 74: ...SECTION III TM 5 2805 259 14 B 8...

Страница 75: ...SECTION IV REFERENCE CODE B F B 1 C 1 D D REMARKS Hydrostatic Test of tank for lea Repair Repair Adjust by welding or straighten by welding clearance with shims ks ing B 9...

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Страница 77: ...a i r P a r t s S e c t i o n I I I A l i s t o f r e p a i r p a r t s a u t h o r i z e d for the performance of maintenance at the organizational level in figure and item number sequence c Special...

Страница 78: ...ce purposes because the combat or military essentiality of the end item dictates that a minimum quantity be available in the supply system Repair parts which are not procured or stocked but are to be...

Страница 79: ...to depot supply l e v e l 2 Maintenance Code Indicates the lowest category of m a i n t e n a n c e a u t h o r i z e d t o i n s t a l l t h e l i s t e d i t e m The maintenance codes are Code Expl...

Страница 80: ...ed under major assemblies The abbre v i a t i o n w e when used as a part of the nomenclature indicates the Federal stock number includes all armament equipment accessories and repair parts issued wit...

Страница 81: ...o allowances will be limited as f o l l o w s N o c h a n g e i n t h e r a n g e o f i t e m s i s a u t h o r i z e d I f additional items are considered necessary recommendation should be forwarded...

Страница 82: ...n the allowance column i Illustration This column is divided as follows 1 Figure number Indicates the figure number of the illustration in which the item is shown 2 Item number Indicates the callout n...

Страница 83: ...t h e I n d e x o f F e d e r a l S t o c k N u m b e r s a n d Reference Numbers find the pertinent Federal stock number or reference number This index is in ascending FSN sequence Followed by a lis...

Страница 84: ...des for Manufacturers Code 00643 25567 28520 43334 57733 79470 80204 88044 96906 97403 Manufacturer Crane Packing Co German Rupp Co Heyman Mfg Co New Departure Division of General Motors Corp Stewart...

Страница 85: ...i 1 useable on cade GROUP 01 Control Panel and Sender Unit SWITCH TOGGLE SWlTCH TOGGLE BOOT SWITCH 25567 s212ti SENDER ELECTRICAL j773j 811532 GROUP 02 Battery Box Assembly BATTERY 24 VOLT CABLE BATTE...

Страница 86: ...uffler and Exhaust Primer cent 5j10 122 WASHER SPRING 25567 S165 2 7283 GROUP 04 Pump Assembly 5307 998 STUD 4 I 047 53 21 GASKET 25567 632313A 2 2 5330 121 GASKET FLANGE 25567 1675M 2 2 7221 4030 122...

Страница 87: ...GLE MS35058 30 96906 SWITCH TOffiLE MS350fi 29 96906 Stil TCH TOGGLE MS35059 23 96906 COVER Ij213E25t 0 97403 SCREW OVAL AN500A6 8 8044 NUT SELF LOCK MS21044N06 969o6 CONNECTOR RECEPTACLE 13213 E3549...

Страница 88: ...S35338 44 96906 B X BATTERY 132 13E25 KI 97403 SCREW MACJi INE MS35206 243 96906 NUT MS2 1044Nc8 96906 PLATE PERfOfU4ANCE 13578 25567 GROUP 03 MUFFLER ANO EXHAUST PRIMER PRIMER ASS ENBLY EXHAUST 13771...

Страница 89: ...226 7763 BRACKET EA I C3 24 13211 E6746 97403 GROUP 04 PIJ4P ASSEMBLY o 4030 122 2C02 HOOK CHAIN EA 2 2 2 C4 6 51563 25567 o 4320 122 9381 PLUG ASSEMBLY EA 2 2 2 C4 7 13705 25567 o 6685 168 2 947 GAG...

Страница 90: ...FR CODE USABLE ON CDDE GROUP 05 FUEL TANK SKIO AND ENG 1 NE HOSE ASSEMBLY s2051 25567 EL W PIPE s2136 25567 PLIXi PIP2 s2046 25567 CAP FUEL TANK WITH GASKET NS35645 I 96906 4 IN I OF IEA E E EA EA 5 Q...

Страница 91: ...GLE NS35058 2Y 96906 SWITCH TOGGLE MS35059 23 96906 COVER 13213E2580 97403 SCREW OVAL AN500A6 8 88044 NUT SELF LOCK MS21044N06 96506 CONNECTOR RECEPTACLE 1 3213E3549 97403 WIRING HARNESS 13541A 25567...

Страница 92: ...35206 243 96906 C2 16 o 5310 811 3494 NUT EA 4 Q 17 MS21044NC8 969o6 20 4320 123 7111 PLATE PERFORMANCE EA 1 13578 25567 5 a 18 GROUP 03 MUFFLER AND EXHAUST PRIMER I 20 4320 122 9965 Fi lMER ASSEMBLY...

Страница 93: ...ASSEMBLY CAP SCREW MS90725 58 96906 WASHER LOCK MS35338 46 96906 FIJMP ASSEMBLY 11750A 25 7 SCREW CAP MS90725 39 96906 WASHER LOCK MS35338 26 96906 HOOK CHAIN 51563 25567 PLLG ASSEMBLY 13705 25567 GA...

Страница 94: ...EMBLY EA B27P171 c0643 SLEEVE SHAFT EA 11847 25567 PLATE SEAL EA 11740 25567 SEAL OI L EA NS51 001 19 96906 NUT HEXAGON EA NS51 967 8 96906 WASHER LOCK EA NS35338 46 96906 SCREW CAP EA MS 725 kO 96906...

Страница 95: ...SCREW CAP EA MS90725 113 96906 NUT HEXAGON CA MS51967 8 96906 WASHER LOCK EA t s35338 46 96906 SCREW CAP MS90725 62 96506 EA LOCKWASHER EA AL06 25567 3RACKET Effil NE EA 13213E2585 97403 IC6E ASSEMBL...

Страница 96: ...9 01 10 01 LEGEND TO PARTS FIGURE C1 ITEM ITEM FUNCT NAME NO GROUP CONTROL PANEL SCREW PLUG N A GAGE CONNECTOR CONNECTOR BOOT SWITCH sWITCH ITEM NAME 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 0 1 0 1 0 1 0...

Страница 97: ...FIGURE NO C2 BATTERY BOX C 21...

Страница 98: ...PTER COCK ELBOW FIGURE NO C3 MUFFLER LEGEND TO PARTS FIGURE C3 I T EM FUNCT ITEM NO GROUP NAME 9 03 10 03 11 03 03 13 03 14 03 15 03 16 03 NOZZLE BODY NIPPLE PIN WASHER cAP HANDLE BODY ITEM FUNCT NO G...

Страница 99: ...FIGURE C4 Figure No C4 Pump C 23...

Страница 100: ...FIGURE NO C5 FIGURE C5 C 24...

Страница 101: ...22 9 h320 1 22 998 8320 122 9d k320 122 9 l t320 12 7111 i k320 12 0932 k320 12k 0936 20 125 8038 l 2 392 h d gpl Q R b 30 014 2b33 4730 125 7991 k730 125 7992 lg 4730 193 2709 473 1 93 6953 4730 2 8...

Страница 102: ...85 I 3213E258 1321 3E25d 1321 3E2589 13213E3 49 i 1321 3E9 30 1321 3E9832 1321 3E98 8 d 13213E 7 1 1321 3E9867 2 13540 13541A 13544 13578 13705 H i 1461 J 602A 24 18 19 12 AL06 ALC8 AN500A6 8 AN960 41...

Страница 103: ...tes Army Official Chief of Staff KENNETH G WICKHAM Major General United States Army The Adjutant General Distribution To be distributed in accordance with DA Form 12 25 Section I qty rqr block No 242...

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Страница 106: ...TM 5 4320 249 14 TM 5 4320 249 14...

Страница 107: ...it They did not even scan it Why should they get your money Why are not letting you give those free manuals to your friends I am setting this document FREE This document was made by the US Government...

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