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GORMAN-RUPP PUMPS SUPER T6A60S-F4L, Инструкция по установке, эксплуатации и техническому обслуживанию с перечнем запасных частей

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SUPER T SERIES

OM-05514

MAINTENANCE & REPAIR

PAGE E - 4

PARTS LIST

Power Unit Kit

ITEM 
NO.

PART NAME

PART 
NUMBER

QTY

1

BASE/FUEL TANK

41553-031 24150

1

2

ENGINE RAIL

34451-086 15080

1

3

ENGINE RAIL

34451-085 15080

1

4

EXHAUST ELBOW

31912-024 15990

1

5

WEATHER CAP

S1246 

1

6

LIFTING BAIL KIT

48274-801 

1

7

MUFFLER GUARD ASSEMBLY

42331-033 

1

8

CONTROL PANEL

48313-794 

1

9

DEUTZ ENGINE

29217-421 

1

10

OIL DRAIN ASSEMBLY

46342-036 

1

11

1/0 NEG. CABLE ASSEMBLY

47311-134 

1

12

1/0 POS. CABLE ASSEMBLY

47311-113 

1

13

BATTERY BOX ASSY

42432-005 

1

14

LOCKING FUEL CAP

29332-111 

1

15

FUEL PICKUP

29332-145 

2

16

HOSE ASSY

46341-796 

1

17

HOSE BARB

26523-333 

2

18

HEX NUT

D10 15991

10

19

LOCK WASHER

J10 15991

10

20

FLAT WASHER

K10 15991

8

21

HEX HEAD CAP SCREW

B1007 15991

8

22

FUEL GAUGE

29332-173 

1

23

SOCKET HEAD CAP SCREW

BD#10-03S 15991

5

24

HEX HEAD CAP SCREW

B1017 15991

2

25

HOSE .37 ID X 48" LG

18513-302 

1

26

CONNECTOR

S1447 1

27

HOSE CLAMP

26518-642 

2

28

HOSE BARB FITTING

26523-389 

1

29

HOSE .37 ID X 36" LG

18513-302 

1

30

CABLE TIE

27111-218 

1

31

HOSE BARB FITTING

26523-447 

1

32

AIR VENT

S1703 

1

NOT SHOWN:

FLOAT SWITCH

48312-980 

1

INSTRUCTION DECAL

38818-144 

1

ENGINE START-UP TAG

38816-269 

1

WARNING DECAL

38816-203 

4

CAUTION DECAL

38816-169 

1

WARNING DECAL

38817-101 

2

ULTRA LOW SULFUR FUEL DECAL

38816-196 

1

Содержание SUPER T6A60S-F4L

Страница 1: ...05514 03 September 30 2020 GORMAN RUPP PUMPS www grpumps com e2020 Gorman Rupp Pumps Printed in U S A INSTALLATION OPERATION AND MAINTENANCE MANUAL WITH PARTS LIST SUPER T SERIES PUMP MODEL T6A60S F4...

Страница 2: ...NUMBER Please record your pump model and serial number in the spaces provided below Your Gorman Rupp distributor needs this information when you require parts or service Pump Model Serial Number The...

Страница 3: ...ing PAGE B 4 Suction Lines In Sumps PAGE B 4 Suction Line Positioning PAGE B 4 FLOAT SWITCHES PAGE B 5 Installation PAGE B 5 OPTIONAL SUBMERSIBLE TRANSDUCER PAGE B 6 DISCHARGE LINES PAGE B 7 Siphoning...

Страница 4: ...End Assembly PAGE E 6 Repair Rotating Assembly PAGE E 8 Drive Assembly PAGE E 9 PUMP AND SEAL DISASSEMBLY AND REASSEMBLY PAGE E 10 Back Cover And Wear Plate Removal PAGE E 11 Suction Check Valve Remo...

Страница 5: ...uipment must be installed and operated ac cording to all national local and industry stan dards If there are any questions regarding the pump or its application which are not covered in this man ual o...

Страница 6: ...s pump is equipped with an automat ic starting system and is subject to au tomatic restart Keep hands and cloth ing away from the unit to prevent injury during automatic operation Disconnect the posit...

Страница 7: ...ate an internal combustion engine in an explosive atmosphere When operating internal combustion engines in an enclosed area make cer tain that exhaust fumes are piped to the outside These fumes contai...

Страница 8: ...lled in a flooded suction application where the liquid is supplied to the pump under pressure some of the information such as mounting line configuration and priming must be tailored to the specific a...

Страница 9: ...the battery Refer to the information accompanying the battery and or electrolyte solution for activation and charg ing instructions Before installing the battery clean the positive and negative cable...

Страница 10: ...ll a pipe line into place by tightening the flange bolts and or cou plings Lines near the pump must be independently sup ported to avoid strain on the pump which could cause excessive vibration decrea...

Страница 11: ...arry air down into the sump and air entering the suction line will re duce pump efficiency If it is necessary to position inflow close to the suc tion inlet install a baffle between the inflow and the...

Страница 12: ...on hose is used it may be extended to lay along the bottom of the wet well or sump and the float can be attached to the hose above the point where it bends along the bot tom Direct the suction line to...

Страница 13: ...ower the transducer into the wet well or sump do not drop it to the bottom To avoid clogging sus pend the transducer off the bottom b Be sure to provide sufficient room in the wet well or sump so that...

Страница 14: ...nd a system check valve be in stalled in the discharge line to protect the pump from excessive shock pressure and reverse rota tion when it is stopped If the application involves a high discharge head...

Страница 15: ...Valve Consult your Gorman Rupp distributor or contact the Gorman Rupp Company for selection of an Automatic Air Release Valve to fit your application Except in certain specific applications to preven...

Страница 16: ...EVEL Figure 5 Typical Automatic Air Release Valve Installation Connect the valve outlet to a bleed line which slopes back to the wet well or sump The bleed line must be the same size as the outlet ope...

Страница 17: ...he pump is securely mounted Check that the pump is properly lubri cated see LUBRICATION in MAINTENANCE AND REPAIR This pump is self priming but the pump should never be operated unless there is liquid...

Страница 18: ...the AUTO START position by pressing the white MAN button on the control The Single Lightning Bolt light on the control will illu minate in conjunction with an audible alarm before the unit starts The...

Страница 19: ...on A output delay time 5 30 seconds in 5 second increments h LO BAT Indicator shows battery voltage level is below 12VDC i Lo tpt Shows status of Low Tem perature Thermostat con tacts 2 LEDs a When t...

Страница 20: ...The user may wish to check Setpoints Off On and Horn output A output delay times Bump ing the switch will display all of the informa tion desired NOTE One second delays in contact opening closing is a...

Страница 21: ...e left closed during operation A pump which has lost prime may continue to operate without reaching prime causing dan gerous overheating and possible explo sive rupture of the pump casing Per sonnel c...

Страница 22: ...a substitute which has not been specified or provided by the Gorman Rupp Company Strainer Check If a suction strainer has been shipped with the pump or installed by the user check the strainer regular...

Страница 23: ...onal EPS The pump will restart automatically when the liquid rises and activates the On float switch s or On setpoint stored in the optional EPS Safety Shutdown System The unit is equipped with a safe...

Страница 24: ...rs or if it has been pumping liquids con taining a large amount of solids drain the pump and flush it thoroughly with clean water To prevent large solids from clogging the drain port and pre venting t...

Страница 25: ...do so may result in serious personal injury TROUBLE POSSIBLE CAUSE PROBABLE REMEDY PUMP FAILS TO PRIME Not enough liquid in casing Suction check valve contaminated or damaged Air leak in suction line...

Страница 26: ...scharge valve Dilute if possible Disassemble pump and check bearing s PUMP CLOGS FREQUENTLY Discharge flow too slow Suction check valve or foot valve clogged or binding Liquid solution too thick Open...

Страница 27: ...tely the same duty cycle the part can be checked and replaced before failure occurs reducing unscheduled down time For new applications a first inspection of wearing parts at 250 hours will give insig...

Страница 28: ...evel with minimum suction lift Since pump installations are seldom identical your performance may be dif ferent due to such factors as viscosity specific gravity elevation temperature and impeller tri...

Страница 29: ...327 Up If your pump serial number is followed by an N your pump is NOT a standard production model Contact the Gorman Rupp Company to verify part numbers ITEM NO PART NAME PART NUMBER QTY 1 PUMP END A...

Страница 30: ...PER T SERIES OM 05514 MAINTENANCE REPAIR PAGE E 3 ILLUSTRATION 32 31 30 29 28 16 26 17 27 25 DETAIL A 1 11 12 6 4 7 8 5 9 3 2 13 15 10 20 19 18 21 19 18 21 22 17 16 15 14 23 24 A Figure 2 Power Unit K...

Страница 31: ...29332 111 1 15 FUEL PICKUP 29332 145 2 16 HOSE ASSY 46341 796 1 17 HOSE BARB 26523 333 2 18 HEX NUT D10 15991 10 19 LOCK WASHER J10 15991 10 20 FLAT WASHER K10 15991 8 21 HEX HEAD CAP SCREW B1007 159...

Страница 32: ...SERIES OM 05514 MAINTENANCE REPAIR PAGE E 5 ILLUSTRATION 17 40 38 37 12 23 26 7 27 3 22 18 9 11 24 29 4 10 8 2 2 2 13 21 25 15 6 31 35 16 16 5 1 36 5 14 30 39 32 28 33 34 18 19 20 Figure 3 Pump End A...

Страница 33: ...PECT COVER ASSY 42111 452 1 WARNING PLATE 2613EV 13990 1 DRIVE SCREW BM 04 03 17000 4 PRESS RELIEF VLV 26662 005 1 29 HANDLE 12354 13010 1 30 HEX HEAD CAP SCREW B0604 15991 2 31 LOCK WASHER J06 15991...

Страница 34: ...4 MAINTENANCE REPAIR PAGE E 7 ILLUSTRATION 13 15 4 18 21 17 20 19 23 16 22 16 1 2 5 4 26 3 24 4 25 25 12 11 10 9 7 6 8 14 27 28 29 29 30 31 32 REPAIR ROTATING ASSEMBLY REF SEAL AREA DETAIL Figure 4 Re...

Страница 35: ...BALL BEARING S616 1 14 O RING 25154 026 REF 15 IMPELLER SHAFT 38514 823 1706H 1 16 INTERMEDIATE GUARD 42381 509 24152 2 17 SHAFT KEY N0607 15990 1 18 BEARING CAP GASKET 38683 478 18000 1 19 BALL BEAR...

Страница 36: ...TY 1 COUPLING KIT 48112 001 1 2 BUSHING 24131 345 1 3 COUPLING ASSEMBLY 44165 011 1 4 LOCKWASHER J06 15991 8 4 LOCKWASHER 21171 536 8 5 SOCKET HD CAPSCREW BD0606 1 2 15991 8 5 SOCKET HD CAPSCREW 22644...

Страница 37: ...emoving the back cover assembly If major repair is required the piping and or power source must be disconnected The following instructions assume complete disassem bly is required Before attempting to...

Страница 38: ...d two diagonally opposing locking col lars 24 Install two 1 2 13 UNC x 2 inch long screws in the tapped holes in the back cover and use them to press the back cover out of the pump casing Inspect the...

Страница 39: ...drain plug With the pump end separated from the engine and the back cover 23 Figure 3 removed wedge a block of wood between the vanes of the impeller and the pump casing to prevent rotation If removed...

Страница 40: ...e the stationary element and seat An alternate method of removing the stationary seal components is to remove the hardware 6 and 7 and separate the seal plate 3 and gasket 5 from the bearing housing 8...

Страница 41: ...not achieved If bearing replacement is required remove the out board bearing snap ring 20 and use a bearing puller to remove the bearings from the shaft Shaft and Bearing Reassembly and Installation F...

Страница 42: ...n the bearing housing bore while the I D of the sleeve should be just larger than the O D of the lip seal area of the shaft With the lip seal sleeve in place lubricate the lip seal area of the shaft a...

Страница 43: ...ring 28 and lubricate it with light grease To prevent damaging the shaft sleeve O ring 14 on the shaft threads stretch the O ring over a piece of tubing 1 1 2 I D x 1 3 4 O D x 2 inches long 38 mm x...

Страница 44: ...ssembly should be installed any time the old seal is removed from the pump Wear patterns on the finished faces cannot be realigned during reassembly Reusing an old seal could result in prema ture fail...

Страница 45: ...easured by reaching through the priming port with a feeler gauge Rotating Assembly Installation Figure 3 NOTE If the pump has been completely disassembled it is recommended that the suction check valv...

Страница 46: ...sition the locking collars over the adjusting screws so the holes in the collars for the locking screws align approximately with the holes in the cover plate Loosen the back cover nuts used to press t...

Страница 47: ...ate the rubber por tion of the coupling with a non petroleum based lubricant such as vegetable oil or glycerin or a sili con based lubricant such as WD40 or equivalent Do not use petroleum based lubri...

Страница 48: ...he oil at this level NOTE The white reflector in the sight gauge must be posi tioned horizontally to provide proper drainage Bearings Figure 4 The bearing housing was fully lubricated when shipped fro...

Страница 49: ...For Warranty Information Please Visit www grpumps com warranty or call U S 419 755 1280 Canada 519 631 2870 International 1 419 755 1352 GORMAN RUPP PUMPS...

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