GORMAN-RUPP PUMPS Super T4A71S-B Скачать руководство пользователя страница 23

SUPER T SERIES

OM-05350

TROUBLESHOOTING

PAGE D - 3

PREVENTIVE MAINTENANCE

Since pump applications are seldom identical, and
pump wear is directly affected by such things as
the abrasive qualities, pressure and temperature
of the liquid being pumped, this section is intended
only to provide general recommendations and
practices for preventive maintenance. Regardless
of the application however, following a routine pre­
ventive maintenance schedule will help assure
trouble‐free performance and long life from your
Gorman‐Rupp pump. For specific questions con­
cerning your application, contact your Gorman‐
Rupp distributor or the Gorman‐Rupp Company.

Record keeping is an essential component of a
good preventive maintenance program. Changes
in suction and discharge gauge readings (if so

equipped) between regularly scheduled inspec­
tions can indicate problems that can be corrected
before system damage or catastrophic failure oc­
curs. The appearance of wearing parts should also
be documented at each inspection for comparison
as well. Also, if records indicate that a certain part
(such as the seal) fails at approximately the same
duty cycle, the part can be checked and replaced
before failure occurs, reducing unscheduled down
time.

For new applications, a first inspection of wearing
parts at 250 hours will give insight into the wear rate
for your particular application. Subsequent inspec­
tions should be performed at the intervals shown
on the chart below. Critical applications should be
inspected more frequently.

General Condition (Temperature, Unusual

Noises or Vibrations, Cracks, Leaks,
Loose Hardware, Etc.)

I

Pump Performance (Gauges, Speed, Flow)

I

Bearing Lubrication

I

R

Seal Lubrication (And Packing  Adjustment,

If So Equipped)

I

R

V‐Belts (If So Equipped)

I

Air Release Valve Plunger Rod (If So Equipped)

I

C

Front Impeller Clearance (Wear Plate)

I

Rear Impeller Clearance (Seal Plate)

I

Check Valve

I

Pressure Relief Valve (If So Equipped)

C

Pump and Driver Alignment

I

Shaft Deflection

I

Bearings

I

Bearing Housing

I

Piping

I

Driver Lubrication - See Mfgr's Literature

Legend:
 I = Inspect, Clean, Adjust, Repair or Replace as Necessary
C = Clean
R = Replace

* Service interval based on an intermittent duty cycle equal to approximately 4000 hours annually.

Adjust schedule as required for lower or higher duty cycles or extreme operating conditions.

Preventive Maintenance Schedule

Item

Daily

Weekly

Monthly

Semi‐

Annually

Annually

Service Interval*

Содержание Super T4A71S-B

Страница 1: ...ly 11 2002 Rev J 06 20 19 GORMAN RUPP PUMPS www grpumps com 2002 Gorman Rupp Pumps Printed in U S A INSTALLATION OPERATION AND MAINTENANCE MANUAL WITH PARTS LIST SUPER T SERIES PUMPS MODELS T4A71S B I...

Страница 2: ...rial number and e mail address required RECORD YOUR PUMP MODEL AND SERIAL NUMBER Please record your pump model and serial number in the spaces provided below Your Gorman Rupp distributor needs this in...

Страница 3: ...tion Line Positioning PAGE B 4 DISCHARGE LINES PAGE B 4 Siphoning PAGE B 4 Valves PAGE B 4 Bypass Lines PAGE B 5 AUTOMATIC AIR RELEASE VALVE PAGE B 6 Air Release Valve Installation PAGE B 6 ALIGNMENT...

Страница 4: ...al PAGE E 7 Rotating Assembly Removal PAGE E 7 Impeller Removal PAGE E 8 Seal Removal PAGE E 8 Shaft and Bearing Removal and Disassembly PAGE E 8 Shaft and Bearing Reassembly and Installation PAGE E 9...

Страница 5: ...y P O Box 1217 Mansfield Ohio 44901 1217 Phone 419 755 1011 or Gorman Rupp of Canada Limited 70 Burwell Road St Thomas Ontario N5P 3R7 Phone 519 631 2870 For information or technical assistance on the...

Страница 6: ...arge valves 6 Vent the pump slowly and cau tiously 7 Drain the pump This pump is designed to handle liquids containing large entrained solids or slurries Do not attempt to pump vola tile corrosive or...

Страница 7: ...nent only as high as necessary and keep personnel away from suspended objects Do not attempt to disengage any part of an overheated pump unit Vapor pres sure within the pump casing can eject these par...

Страница 8: ...the liquid is supplied to the pump under pressure some of the information such as mounting line configuration and priming must be tailored to the specific application Since the pressure supplied to th...

Страница 9: ...contact your Gorman Rupp distributor or the factory to deter mine the repair or updating policy Do not put the pump into service until appropriate action has been taken POSITIONING PUMP Lifting Death...

Страница 10: ...gauges are desired for pumps that are not tapped drill and tap the suction and discharge lines not less than 18 inches 457 2 mm from the suction and discharge ports and install the lines Installation...

Страница 11: ...a distance 1 1 2 times the diameter of the suction pipe The baffle will allow entrained air to escape from the liquid before it is drawn into the suction inlet If two suction lines are installed in a...

Страница 12: ...is recommended that the by pass line be run back to the wet well and located 6 inches below the water level or cut off point of the low level pump In some installations this bypass line may be termina...

Страница 13: ...ng the plug to prevent injury to per sonnel from hot liquid AUTOMATIC AIR RELEASE VALVE When properly installed a Gorman Rupp Auto matic Air Release Valve will permit air to escape through the bypass...

Страница 14: ...ys tem do not direct bleeder lines to a common mani fold pipe Contact your Gorman Rupp distributor or the Gorman Rupp Company for information about installation of an Automatic Air Release Valve for y...

Страница 15: ...the same distance apart at all points see Figure 5 Figure 5 Aligning Non Spider Type Couplings Check parallel adjustment by laying a straightedge across both coupling rims at the top bottom and side W...

Страница 16: ...drive belts check the tension after 5 20 and 50 hours of operation and re tension as re quired see the following procedure for measuring belt tension Thereafter check and re tension if re quired month...

Страница 17: ...the seal assembly Add liquid to the pump casing when 1 The pump is being put into service for the first time 2 The pump has not been used for a consider able length of time 3 The liquid in the pump ca...

Страница 18: ...pressure gauge or by a quieter operation The pump may not prime imme diately because the suction line must first fill with liquid If the pump fails to prime within five minutes stop it and check the s...

Страница 19: ...g pressure shown on the pump performance curve Pump Vacuum Check With the pump inoperative install a vacuum gauge in the system using pipe dope on the threads Block the suction line and start the pump...

Страница 20: ...res because of heat generated by friction Temperatures up to 160 F 71 C are considered normal for bearings and they can operate safely to at least 180 F 82 C Checking bearing temperatures by hand is i...

Страница 21: ...r gasket Not enough liquid in casing Add liquid to casing See PRIMING Suction check valve contaminated or damaged Clean or replace check valve Suction check valve or foot valve clogged or binding Clea...

Страница 22: ...eck valve or foot valve clogged or binding Clean valve Suction lift or discharge head too high Check piping installation and install bypass line if needed See INSTAL LATION Impeller clogged or damaged...

Страница 23: ...tely the same duty cycle the part can be checked and replaced before failure occurs reducing unscheduled down time For new applications a first inspection of wearing parts at 250 hours will give insig...

Страница 24: ...sea level with minimum suction lift Since pump installations are seldom identical your performance may be dif ferent due to such factors as viscosity specific gravity elevation temperature and impell...

Страница 25: ...OM 05350 SUPER T SERIES MAINTENANCE REPAIR PAGE E 2 ILLUSTRATION PARTSPAGE Figure 1 Pump Model T4A71S B Including F FM...

Страница 26: ...004 11010 1 31 SQUARE HEAD BOLT A1014 15991 2 32 CLAMP BAR SCREW 31912 009 15000 1 33 FILL COVER ASSY 42111 344 1 WARNING PLATE 38816 097 13990 1 DRIVE SCREW BM 04 03 17000 2 COVER GASKET 50G 19210 1...

Страница 27: ...OM 05350 SUPER T SERIES MAINTENANCE REPAIR PAGE E 4 ILLUSTRATION Figure 2 Repair Rotating Assembly...

Страница 28: ...RAIN PLUG P04 15079 1 25A SEAL CVTY DRAIN PLUG P04 15079 1 26 SHAFT SLEEVE O RING 25154 022 REF 27 IMP ADJ SHIM SET 37J 17090 REF 28 PIPE PLUG PC20 10009 1 29 O RING 25152 273 1 30 O RING S1674 1 31 S...

Страница 29: ...and removing the back cover assembly If major repair is required the piping and or power source must be disconnected The following instructions assume complete disassem bly is required Before attempt...

Страница 30: ...ck cover O rings 8A and 12A and replace them if damaged or worn Suction Check Valve Removal Figure 1 If the check valve assembly 28 is to be serviced remove the check valve pin 29 reach through the ba...

Страница 31: ...the as sem bly Remove the bearing housing O ring 9 Impeller Removal Figure 2 With the rotating assembly removed from the pump casing unscrew the impeller from the shaft Use caution when unscrewing the...

Страница 32: ...from excessive heat sparks and flame Read and follow all precautions printed on solvent contain ers Clean the bearings thoroughly in fresh cleaning solvent Dry the bearings with filtered compressed a...

Страница 33: ...d sleeve and a press to reposition the bearings against the shaft shoulders If heating the bearings is not practical use a suit ably sized sleeve and an arbor or hydraulic press to install the bearing...

Страница 34: ...ould result in prema ture failure To ease installation of the seal lubricate the shaft sleeve O ring and the external stationary seat O ring with a very small amount of light lubricating oil See Figur...

Страница 35: ...FULLY SEATED IN SEAL PLATE BORE SHEAR RING SHEARED Figure 7 Seal Fully Installed As the stationary seat becomes fully seated the seal spring compresses and the shaft sleeve will break the nylon shear...

Страница 36: ...the slightest amount of dirt on the threads can cause the impeller to seize to the shaft making future removal difficult or impossible without damage to the im peller or shaft Install the same thickne...

Страница 37: ...ndexing the collars one det ent on the adjusting screws represents approxi mately 005 inch 0 13 mm of wear plate clear ance The recommended clearance between the wear plate and the impeller is 010 to...

Страница 38: ...OPERATION It is recommended that the pressure relief valve as sembly be replaced at each overhaul or any time the pump overheats and activates the valve Never replace this valve with a substitute whic...

Страница 39: ...must be posi tioned horizontally to provide proper drainage Under normal conditions drain the bearing hous ing once each year and refill with clean oil Change the oil more frequently if the pump is op...

Страница 40: ...For Warranty Information Please Visit www grpumps com warranty or call U S 419 755 1280 Canada 519 631 2870 International 1 419 755 1352 GORMAN RUPP PUMPS...

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