GORMAN-RUPP PUMPS Super T T6B60S-B Скачать руководство пользователя страница 38

OM-05604

SUPER T SERIES

MAINTENANCE & REPAIR

PAGE E - 15

PRESSURE RELIEF VALVE
MAINTENANCE

(Figure 1)

The back cover is equipped with a pressure relief
valve to provide additional safety for the pump and
operator (refer to 

Liquid Temperature And Over­

heating

 in 

OPERATION

).

It is recommended that the pressure relief valve as­
sembly be replaced at each overhaul, or any time
the pump overheats and activates the valve. 

Never

replace this valve with a substitute which has not
been specified or provided by the Gorman‐Rupp
Company.

Periodically, the valve should be removed for in­
spection and cleaning. When reinstalling the relief
valve, apply `Loctite Pipe Sealant With Teflon  No.
592', or equivalent compound, on the relief valve
threads. Position the valve as shown in Figure 1
with the discharge port pointing down.

Final Pump Assembly

(Figure 1)

Install the shaft key (23, Figure 2) and reconnect
the power source. Be sure to install any guards
used over the rotating members.

Do not operate the pump without

 

the

guards in place over the rotating parts.
Exposed rotating parts can catch cloth­
ing, fingers, or tools, causing severe in­
jury to personnel.

Install the suction and discharge lines and open all
valves. Make certain that all piping connections are
tight, properly supported and secure.

Be sure

 the pump and power source have been

properly lubricated, see 

LUBRICATION

.

Remove the fill cover assembly (31) and fill the
pump casing with clean liquid. Reinstall the fill
cover and tighten it. Refer to 

OPERATION

, Section

C, before putting the pump back into service.

LUBRICATION

Seal Assembly

(Figure 2)

Before starting the pump, remove the vented plug
(11) and fill the seal cavity with approximately 64
ounces (1,9 liters) SAE No. 30 non‐detergent oil to
the middle of the sight gauge (15A)

 

and maintain it

at the middle of the gauge. Clean and reinstall the
vented plug. Maintain the oil at this level.

Bearings

(Figure 2)

The bearing housing was fully lubricated when
shipped from the factory. Check the oil level regu­
larly through the sight gauge (15B)

 

and maintain it

at the middle of the gauge. When lubrication is re­
quired, add SAE No. 30 non‐detergent

 

oil through

the hole for the air vent (13). 

Do not

 over‐lubricate.

Over‐lubrication can cause the bearings to over‐
heat, resulting in premature bearing failure.

Under normal conditions, drain the bearing hous­
ing once each year and refill with approximately 21
ounces (0,6 liter) clean oil. Change the oil more fre­
quently if the pump is operated continuously or in­
stalled in an environment with rapid temperature
change.

Monitor the condition of the bearing lubri­
cant regularly for evidence of rust or mois­
ture condensation. This is especially im­
portant in areas where variable hot and
cold temperatures are common.

For cold weather operation, consult the factory or a
lubricant supplier for the recommended grade of
oil.

Power Source

Consult the literature supplied with the power
source, or contact your local power source repre­
sentative.

Содержание Super T T6B60S-B

Страница 1: ...ril 28 2004 Rev H 08 28 17 GORMAN RUPP PUMPS www grpumps com 2004 Gorman Rupp Pumps Printed in U S A INSTALLATION OPERATION AND MAINTENANCE MANUAL WITH PARTS LIST SUPER T SERIES PUMPS MODELS T6B60S B...

Страница 2: ...rial number and e mail address required RECORD YOUR PUMP MODEL AND SERIAL NUMBER Please record your pump model and serial number in the spaces provided below Your Gorman Rupp distributor needs this in...

Страница 3: ...g PAGE B 4 DISCHARGE LINES PAGE B 5 Siphoning PAGE B 5 Valves PAGE B 5 Bypass Lines PAGE B 5 AUTOMATIC AIR RELEASE VALVE PAGE B 6 Air Release Valve Installation PAGE B 6 ALIGNMENT PAGE B 7 Coupled Dri...

Страница 4: ...tion Check Valve Removal PAGE E 7 Rotating Assembly Removal PAGE E 7 Impeller Removal PAGE E 8 Seal Removal PAGE E 8 Shaft and Bearing Removal and Disassembly PAGE E 8 Shaft and Bearing Reassembly and...

Страница 5: ...y P O Box 1217 Mansfield Ohio 44901 1217 Phone 419 755 1011 or Gorman Rupp of Canada Limited 70 Burwell Road St Thomas Ontario N5P 3R7 Phone 519 631 2870 For information or technical assistance on the...

Страница 6: ...Allow the pump to completely cool if overheated 4 Check the temperature before opening any covers plates or plugs 5 Close the suction and discharge valves 6 Vent the pump slowly and cau tiously 7 Dra...

Страница 7: ...entilate the area 3 Allow the pump to completely cool 4 Check the temperature before opening any covers plates gauges or plugs 5 Vent the pump slowly and cau tiously 6 Refer to instructions in this ma...

Страница 8: ...n a flooded suction application where the liquid is supplied to the pump under pressure some of the information such as mounting line configuration and priming must be tailored to the specific applica...

Страница 9: ...contact your Gorman Rupp distributor or the factory to deter mine the repair or updating policy Do not put the pump into service until appropriate action has been taken POSITIONING PUMP Death or serio...

Страница 10: ...desired for pumps that are not tapped drill and tap the suction and discharge lines not less than 18 inches 457 2 mm from the suction and discharge ports and install the lines Installation closer to t...

Страница 11: ...ion pipe The baffle will allow entrained air to escape from the liquid before it is drawn into the suction inlet If two suction lines are installed in a single sump the flow paths may interact reducin...

Страница 12: ...ications less than 30 feet or 9 meters it is recommended that the by pass line be run back to the wet well and located 6 inches below the water level or cut off point of the low level pump In some ins...

Страница 13: ...casing drain plug Use caution when re moving the plug to prevent injury to per sonnel from hot liquid AUTOMATIC AIR RELEASE VALVE When properly installed a Gorman Rupp Auto matic Air Release Valve wil...

Страница 14: ...ys tem do not direct bleeder lines to a common mani fold pipe Contact your Gorman Rupp distributor or the Gorman Rupp Company for information about installation of an Automatic Air Release Valve for y...

Страница 15: ...the same distance apart at all points see Figure 5 Figure 5 Aligning Non Spider Type Couplings Check parallel adjustment by laying a straightedge across both coupling rims at the top bottom and side W...

Страница 16: ...drive belts check the tension after 5 20 and 50 hours of operation and re tension as re quired see the following procedure for measuring belt tension Thereafter check and re tension if re quired month...

Страница 17: ...o service for the first time 2 The pump has not been used for a consider able length of time 3 The liquid in the pump casing has evapo rated Once the pump casing has been filled the pump will prime an...

Страница 18: ...ails to prime within five minutes stop it and check the suction line for leaks After the pump has been primed partially close the discharge line throttling valve in order to fill the line slowly and g...

Страница 19: ...sing pipe dope on the threads Block the suction line and start the pump At oper ating speed the pump should pull a vacuum of 20 inches 508 0 mm or more of mercury If it does not check for air leaks in...

Страница 20: ...considered normal for bearings and they can operate safely to at least 180 F 82 C Checking bearing temperatures by hand is inaccu rate Bearing temperatures can be measured ac curately by placing a con...

Страница 21: ...r gasket Not enough liquid in casing Add liquid to casing See PRIMING Suction check valve contaminated or damaged Clean or replace check valve Suction check valve or foot valve clogged or binding Clea...

Страница 22: ...eck valve or foot valve clogged or binding Clean valve Suction lift or discharge head too high Check piping installation and install bypass line if needed See INSTAL LATION Impeller clogged or damaged...

Страница 23: ...tely the same duty cycle the part can be checked and replaced before failure occurs reducing unscheduled down time For new applications a first inspection of wearing parts at 250 hours will give insig...

Страница 24: ...level with minimum suction lift Since pump installations are seldom identical your performance may be dif ferent due to such factors as viscosity specific gravity elevation temperature and impeller tr...

Страница 25: ...OM 05604 SUPER T SERIES MAINTENANCE REPAIR PAGE E 2 ILLUSTRATION PARTSPAGE Figure 1 Pump Model T6B60S B Including F FM...

Страница 26: ...6 MACHINE BOLT A1014 15991 2 27 DISCHARGE FLANGE 1758 10010 1 28 HEX HD CAPSCREW B1208 15991 8 29 CLAMP BAR SCREW 31912 009 15000 1 30 CLAMP BAR 38111 004 11010 1 31 FILL COVER PLATE ASSY 42111 344 1...

Страница 27: ...OM 05604 SUPER T SERIES MAINTENANCE REPAIR PAGE E 4 ILLUSTRATION ASSEMBLED DRIVE END VIEW Figure 2 Repair Rotating Assembly...

Страница 28: ...IR VENT S1530 1 14 PIPE PLUG P12 15079 1 15A SIGHT GAUGE S1471 1 15B SIGHT GAUGE S1471 1 16A BRG CAVITY DRAIN PLUG P04 15079 1 16B BRG CAVITY DRAIN PLUG P04 15079 1 17 HEX HD CAPSCREW B0605 15991 4 18...

Страница 29: ...wing instructions assume complete disassem bly is required Before attempting to service the pump disconnect or lock out the power source and take precautions to ensure that it will remain inoperative...

Страница 30: ...ssembly Removal Figure 2 The rotating assembly may be serviced without disconnecting the suction or discharge piping however the power source must be removed to provide clearance The impeller 1 should...

Страница 31: ...aft sleeve and rotating portion of the seal off the shaft as a unit Use a pair of stiff wires with hooked ends to remove the stationary element and seat An alternate method of removing the stationary...

Страница 32: ...snug slip fit into the bearing housing Replace the bearings shaft or bearing housing if the proper bearing fit is not achieved If bearing replacement is required remove the out board bearing snap ring...

Страница 33: ...n the shaft with the bearing snap ring 21 Slide the shaft and assembled bearings into the bearing housing until the retaining ring on the out board bearing seats against the bearing housing When insta...

Страница 34: ...mall amount of light lubricating oil See Figure 5 for seal part identification SEAL PLATE O RINGS IMPELLER OIL SEAL STATIONARY STATIONARY ROTATING DRIVE BAND BELLOWS IMPELLER SHIMS IMPELLER SPRING RET...

Страница 35: ...adjusting shims to obtain the proper clearance as described in Impeller Instal lation and Adjustment If necessary to reuse an old seal in an emer gency carefully separate the rotating and station ary...

Страница 36: ...check the threads for dirt Do not try to force the impeller onto the shaft A clearance of 025 to 040 inch 0 64 to 1 02 mm between the impeller and the seal plate is recom mended for maximum pump effic...

Страница 37: ...the impeller when the shaft is turned by hand Tighten the hand nuts evenly to avoid binding With the wear plate just touching the impeller turn the two free adjusting screws until they engage the pum...

Страница 38: ...assembly 31 and fill the pump casing with clean liquid Reinstall the fill cover and tighten it Refer to OPERATION Section C before putting the pump back into service LUBRICATION Seal Assembly Figure 2...

Страница 39: ...For Warranty Information Please Visit www grpumps com warranty or call U S 419 755 1280 Canada 519 631 2870 International 1 419 755 1352 GORMAN RUPP PUMPS...

Отзывы: