GORMAN-RUPP PUMPS Super T T6A75S-B Скачать руководство пользователя страница 37

OM-06669

SUPER T SERIES

MAINTENANCE & REPAIR

PAGE E - 14

Reach through the back cover opening with the
check valve and position the check valve adaptor
in the mounting slot in the suction flange (21). Align
the adaptor with the flange hole and secure the as­
sembly with the check valve pin (22).

NOTE

If the suction or discharge flanges were removed,
replace the respective gaskets, apply `Permatex
Aviation No. 3 Form‐A‐Gasket' or equivalent com­
pound to the  mating surfaces, and secure them to
the pump casing with the attaching hardware.

Back Cover Installation and Adjustment

(Figures 1 and 8)

If the wear plate (5) was removed for replacement,
carefully center the new wear plate on the back
cover and secure it with the hardware (7 and 8).
The wear plate 

must

 be concentric to prevent bind­

ing when the back cover is installed.

Clearance between the impeller and wear plate is
adjusted using four adjusting screws and locking
collars. There are 18 detents on the I.D. of each
locking collar. Indexing the collars one detent on
the adjusting screws represents approximately
.005 inch (0,13 mm) of wear plate clearance. The
recommended clearance between the wear plate
and the impeller is .010 to .020 inch (0,25 to 0,50
mm).

USE TWO
OPPOSING
BACK COVER NUTS
TO PRESS
BACK COVER
INTO PUMP
CASING

USE TWO REMAINING
ADJUSTING SCREWS AND
LOCKING COLLARS TO
SET FACE CLEARANCE

INDEX COLLARS 3
DETENTS COUNTER‐
CLOCKWISE, THEN
TURN CLOCKWISE
UNTIL SCREW
HOLES ALIGN

Figure 8.  Installing and Adjusting Back Cover

Replace the back cover O‐rings (6 and 9) and lubri­
cate them with a generous amount of No. 2 grease.
Clean any scale or debris from the contacting sur­
faces in the pump casing that might interfere or
prevent a good seal with the back cover.

Screw the four adjusting screws (11) into the
tapped holes in the back cover plate until they are

just flush

 with the machined surface on the back

side of the cover plate.

Align the back cover plate over the studs (3) and
slide it into the pump casing. Use two back cover
nuts (13) on diagonally opposing studs to press
the back cover into the pump casing until the wear
plate 

just touches

 the impeller when the shaft is

turned by hand. 

Tighten the hand nuts evenly to

avoid binding.

With the wear plate just touching the impeller, turn
the two free adjusting screws until they engage the
pump casing. Position the locking collars over the
adjusting screws so the holes in the collars for the
locking screws align approximately with the holes
in the cover plate.

Loosen the hand nuts used to press the back cover
into the pump casing one full turn.

Pull the collars off the adjusting screws, index them
three detents counterclockwise, and reinstall the
collars on the adjusting screws. Use the collars to
turn the adjusting screws clockwise until the holes
in the locking collars realign with the tapped screw
holes in the back cover plate. Secure the locking
collars to the back cover plate with the hardware
(14 and 15). Install the two remaining back cover
nuts snugly against the adjusting screws.

Remove the first two back cover nuts from their
studs. Turn the adjusting screws clockwise until
they engage the pump casing. Install the locking
collars and hardware (28 and 29). Reinstall the
back cover nuts.

Be sure the wear plate does not scrape against the
impeller.

Over time it may be necessary to repeat the adjust­
ment process to compensate for normal wear be­
tween the impeller and wear plate. When all of the
adjustment has been used on the back cover side
of the pump, an additional 0.125 inch (3,2 mm) of
adjustment may be obtained by removing the ro­
tating assembly adjusting shims (33).

Содержание Super T T6A75S-B

Страница 1: ...ber 10 2013 Rev A 02 24 15 GORMAN RUPP PUMPS www grpumps com 2013 Gorman Rupp Pumps Printed in U S A INSTALLATION OPERATION AND MAINTENANCE MANUAL WITH PARTS LIST SUPER T SERIES PUMPS MODELS T6A75S B...

Страница 2: ...rial number and e mail address required RECORD YOUR PUMP MODEL AND SERIAL NUMBER Please record your pump model and serial number in the spaces provided below Your Gorman Rupp distributor needs this in...

Страница 3: ...g PAGE B 4 DISCHARGE LINES PAGE B 5 Siphoning PAGE B 5 Valves PAGE B 5 Bypass Lines PAGE B 5 AUTOMATIC AIR RELEASE VALVE PAGE B 6 Air Release Valve Installation PAGE B 6 ALIGNMENT PAGE B 7 Coupled Dri...

Страница 4: ...tion Check Valve Removal PAGE E 7 Rotating Assembly Removal PAGE E 7 Impeller Removal PAGE E 8 Seal Removal PAGE E 8 Shaft and Bearing Removal and Disassembly PAGE E 8 Shaft and Bearing Reassembly and...

Страница 5: ...y P O Box 1217 Mansfield Ohio 44901 1217 Phone 419 755 1011 or Gorman Rupp of Canada Limited 70 Burwell Road St Thomas Ontario N5P 3R7 Phone 519 631 2870 For information or technical assistance on the...

Страница 6: ...Allow the pump to completely cool if overheated 4 Check the temperature before opening any covers plates or plugs 5 Close the suction and discharge valves 6 Vent the pump slowly and cau tiously 7 Dra...

Страница 7: ...evere burns and injuries If overheating of the pump occurs 1 Stop the pump immediately 2 Ventilate the area 3 Allow the pump to completely cool 4 Check the temperature before opening any covers plates...

Страница 8: ...a flooded suction application where the liquid is supplied to the pump under pressure some of the information such as mounting line configuration and priming must be tailored to the specific applicati...

Страница 9: ...contact your Gorman Rupp distributor or the factory to deter mine the repair or updating policy Do not put the pump into service until appropriate action has been taken POSITIONING PUMP Death or serio...

Страница 10: ...ges are desired for pumps that are not tapped drill and tap the suction and discharge lines not less than 18 inches 457 2 mm from the suction and discharge ports and install the lines Installation clo...

Страница 11: ...a distance 1 1 2 times the diameter of the suction pipe The baffle will allow entrained air to escape from the liquid before it is drawn into the suction inlet If two suction lines are installed in a...

Страница 12: ...ications less than 30 feet or 9 meters it is recommended that the by pass line be run back to the wet well and located 6 inches below the water level or cut off point of the low level pump In some ins...

Страница 13: ...casing drain plug Use caution when re moving the plug to prevent injury to per sonnel from hot liquid AUTOMATIC AIR RELEASE VALVE When properly installed a Gorman Rupp Auto matic Air Release Valve wil...

Страница 14: ...ys tem do not direct bleeder lines to a common mani fold pipe Contact your Gorman Rupp distributor or the Gorman Rupp Company for information about installation of an Automatic Air Release Valve for y...

Страница 15: ...the same distance apart at all points see Figure 5 Figure 5 Aligning Non Spider Type Couplings Check parallel adjustment by laying a straightedge across both coupling rims at the top bottom and side W...

Страница 16: ...drive belts check the tension after 5 20 and 50 hours of operation and re tension as re quired see the following procedure for measuring belt tension Thereafter check and re tension if re quired month...

Страница 17: ...o service for the first time 2 The pump has not been used for a consider able length of time 3 The liquid in the pump casing has evapo rated Once the pump casing has been filled the pump will prime an...

Страница 18: ...ails to prime within five minutes stop it and check the suction line for leaks After the pump has been primed partially close the discharge line throttling valve in order to fill the line slowly and g...

Страница 19: ...sing pipe dope on the threads Block the suction line and start the pump At oper ating speed the pump should pull a vacuum of 20 inches 508 0 mm or more of mercury If it does not check for air leaks in...

Страница 20: ...considered normal for bearings and they can operate safely to at least 180 F 82 C Checking bearing temperatures by hand is inaccu rate Bearing temperatures can be measured ac curately by placing a con...

Страница 21: ...r gasket Not enough liquid in casing Add liquid to casing See PRIMING Suction check valve contaminated or damaged Clean or replace check valve Suction check valve or foot valve clogged or binding Clea...

Страница 22: ...eck valve or foot valve clogged or binding Clean valve Suction lift or discharge head too high Check piping installation and install bypass line if needed See INSTAL LATION Impeller clogged or damaged...

Страница 23: ...tely the same duty cycle the part can be checked and replaced before failure occurs reducing unscheduled down time For new applications a first inspection of wearing parts at 250 hours will give insig...

Страница 24: ...level with minimum suction lift Since pump installations are seldom identical your performance may be dif ferent due to such factors as viscosity specific gravity elevation temperature and impeller t...

Страница 25: ...OM 06669 SUPER T SERIES MAINTENANCE REPAIR PAGE E 2 ILLUSTRATION PARTSPAGE Figure 1 Pump Model T6A75S B Including F FM WW...

Страница 26: ...5113 036 1 26 MACHINE BOLT A1014 15991 2 27 DISCHARGE FLANGE 1758 10010 1 28 HEX HD CAPSCREW B1208 15991 8 29 CLAMP BAR SCREW 31912 009 15000 1 30 CLAMP BAR 38111 004 11010 1 31 FILL COVER PLATE ASSY...

Страница 27: ...OM 06669 SUPER T SERIES MAINTENANCE REPAIR PAGE E 4 ILLUSTRATION ASSEMBLED DRIVE END VIEW Figure 2 Repair Rotating Assemblies...

Страница 28: ...AP0802 15079 1 13 AIR VENT S1530 1 14 PIPE PLUG P12 15079 1 15A SIGHT GAUGE S1471 1 15B SIGHT GAUGE S1471 1 16A BRG CAVITY DRAIN PLUG P04 15079 1 16B BRG CAVITY DRAIN PLUG P04 15079 1 17 HEX HD CAPSC...

Страница 29: ...wing instructions assume complete disassem bly is required Before attempting to service the pump disconnect or lock out the power source and take precautions to ensure that it will remain inoperative...

Страница 30: ...embly Removal Figure 2 The rotating assembly may be serviced without disconnecting the suction or discharge piping however the power source must be removed to provide clearance The impeller 1 should b...

Страница 31: ...val Figure 2 Slide the shaft sleeve and rotating portion of the seal off the shaft as a unit Use a pair of stiff wires with hooked ends to remove the stationary element and seat An alternate method of...

Страница 32: ...snug slip fit into the bearing housing Replace the bearings shaft or bearing housing if the proper bearing fit is not achieved If bearing replacement is required remove the out board bearing snap ring...

Страница 33: ...n the shaft with the bearing snap ring 21 Slide the shaft and assembled bearings into the bearing housing until the retaining ring on the out board bearing seats against the bearing housing When insta...

Страница 34: ...mall amount of light lubricating oil See Figure 5 for seal part identification SEAL PLATE O RINGS IMPELLER OIL SEAL STATIONARY STATIONARY ROTATING DRIVE BAND BELLOWS IMPELLER SHIMS IMPELLER SPRING RET...

Страница 35: ...adjusting shims to obtain the proper clearance as described in Impeller Instal lation and Adjustment If necessary to reuse an old seal in an emer gency carefully separate the rotating and station ary...

Страница 36: ...and check the threads for dirt Do not try to force the impeller onto the shaft A clearance of 025 to 040 inch 0 64 to 1 02 mm between the impeller and the seal plate is recom mended for maximum pump e...

Страница 37: ...ith the back cover Screw the four adjusting screws 11 into the tapped holes in the back cover plate until they are just flush with the machined surface on the back side of the cover plate Align the ba...

Страница 38: ...vere in jury to personnel Install the suction and discharge lines and open all valves Make certain that all piping connections are tight properly supported and secure Be sure the pump and power source...

Страница 39: ...mois ture condensation This is especially im portant in areas where variable hot and cold temperatures are common For cold weather operation consult the factory or a lubricant supplier for the recomme...

Страница 40: ...grpumps com warranty or call U S 419 755 1280 International 1 419 755 1352 For Canadian Warranty Information Please Visit www grcanada com warranty or call 519 631 2870 THE GORMAN RUPP COMPANY MANSFI...

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