GORMAN-RUPP PUMPS SUPER T T4A60S-4LE2T FT4 Series Скачать руководство пользователя

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SUPER T SERIES

OM-07080

MAINTENANCE & REPAIR

PAGE E - 5

PARTS LIST

Power Unit Kit

ITEM
NO.

PART NAME

PART
NUMBER

QTY

BASE/FUEL TANK ASSY

41553-053 24150

ISUZU DIESEL ENGINE 4LE2T FT4

29223-402

CONTROL PANEL INSTALL KIT

48122-563 1

LIFTING BAIL KIT

48274-811

LOCK WASHER

J10 15991

HEX NUT

D10 15991

FLAT WASHER

K10 15991

HEX HEAD CAP SCREW

B1008 15991

1/0 POS. CABLE ASSY

47311-113 1

HOSE CLAMP

26518-666 2

HOSE BARB FITTING

26523-391 1

PIPE CPLG 1/2

AE08 15079

PIPE CAP

V08 15079

BATTERY BOX ENCLOSURE

42432-013 1

1/0 NEG. CABLE ASSY

47311-133 1

5/8" ID X 36" LG HOSE

18513-304

HOSE CLAMP

26518-642 5

3/8" ID X 30" LG HOSE

18513-302

CABLE TIE

27111-228 2

3/8" ID X 36" LG HOSE

18513-302

CABLE TIE

27111-218 1

HOSE BARB FITTING

26523-447 1

AIR VENT

S1703

LOCKING FUEL CAP

29332-111 1

HOSE BARB FITTING

26523-388 2

FUEL PICKUP

29332-145

HOSE BARB FITTING

26523-389 1

3/8" ID X 9" LG HOSE

18513-302

FUEL SENDING UNIT KIT

48122-939

NOT SHOWN:

FUEL DECAL

38816-196

INSTRUCTION DECAL

38818-144 1

ENG OPERATING DECAL

38816-347 1

WARNING DECAL

38817-101

ENGINE START‐UP TAG

38816-269

WARNING DECAL

38816-203

FLOAT SWITCH

48312-980 1

Содержание SUPER T T4A60S-4LE2T FT4 Series

Страница 1: ...080 01 November 30 2016 GORMAN RUPP PUMPS www grpumps com e2016 Gorman Rupp Pumps Printed in U S A INSTALLATION OPERATION AND MAINTENANCE MANUAL WITH PARTS LIST SUPER T SERIESr PUMP MODEL T4A60S 4LE2T...

Страница 2: ...NUMBER Please record your pump model and serial number in the spaces provided below Your Gorman Rupp distributor needs this information when you require parts or service Pump Model Serial Number The...

Страница 3: ...ction Lines In Sumps PAGE B 4 Suction Line Positioning PAGE B 4 FLOAT SWITCHES PAGE B 5 Installation PAGE B 5 OPTIONAL SUBMERSIBLE TRANSDUCER PAGE B 6 DISCHARGE LINES PAGE B 7 Siphoning PAGE B 7 Valve...

Страница 4: ...SSEMBLY AND REASSEMBLY PAGE E 11 Back Cover And Wear Plate Removal PAGE E 12 Suction Check Valve Removal PAGE E 12 Separating Intermediate And Drive Assembly From Engine PAGE E 12 Loosening Impeller P...

Страница 5: ...y P O Box 1217 Mansfield Ohio 44901 1217 Phone 419 755 1011 or Gorman Rupp of Canada Limited 70 Burwell Road St Thomas Ontario N5P 3R7 Phone 519 631 2870 For information or technical assistance on the...

Страница 6: ...subject to au tomatic restart Keep hands and cloth ing away from the unit to prevent injury during automatic operation Disconnect the positive battery cable before per forming any maintenance Failure...

Страница 7: ...deadly gas that is color less tasteless and odorless Fuel used by internal combustion en gines presents an extreme explosion and fire hazard Make certain that all fuel lines are securely connected and...

Страница 8: ...ure supplied to the pump is critical to performance and safety be sure to limit the incoming pressure to 50 of the maximum permissible operating pressure as shown on the pump performance curve For fur...

Страница 9: ...er the engine battery was not included with the unit Re fer to the following specifications when selecting a battery Table 1 Battery Specifications Crank 0_ F Reserve Capacity Minutes 80_ F Overall Di...

Страница 10: ...hose is used in suction lines it must be the rigid wall rein forced type to prevent collapse under suction Us ing piping couplings in suction lines is not recom mended Line Configuration Keep suction...

Страница 11: ...s In Sumps If a single suction line is installed in a sump it should be positioned away from the wall of the sump at a distance equal to 1 1 2 times the diame ter of the suction line If there is a liq...

Страница 12: ...on hose is used it may be extended to lay along the bottom of the wet well or sump and the float can be attached to the hose above the point where it bends along the bot tom Direct the suction line to...

Страница 13: ...ower the transducer into the wet well or sump do not drop it to the bottom To avoid clogging sus pend the transducer off the bottom b Be sure to provide sufficient room in the wet well or sump so that...

Страница 14: ...ded that a throttling valve and a system check valve be in stalled in the discharge line to protect the pump from excessive shock pressure and reverse rota tion when it is stopped If the application i...

Страница 15: ...f the Auto matic Air Release Valve Consult your Gorman Rupp distributor or contact the Gorman Rupp Company for selection of an Automatic Air Release Valve to fit your application Except in certain spe...

Страница 16: ...LEVEL Figure 5 Typical Automatic Air Release Valve Installation Connect the valve outlet to a bleed line which slopes back to the wet well or sump The bleed line must be the same size as the outlet op...

Страница 17: ...el Lower the jack stands and chock the wheels if so equipped Make sure the pump is level Lower jack stands and chock the wheels if so equipped Use caution when positioning the skid mounted unit to pre...

Страница 18: ...pass line or the bypass line may be left open A manual shut off valve should not be installed in any bypass line A manual shut off valve may inadvertently be left closed during operation A pump which...

Страница 19: ...f rapidly after stabilization an air leak exists Before checking for the source of the leak check the point of installa tion of the vacuum gauge Liquid Temperature And Overheating The maximum liquid t...

Страница 20: ...C CHECKS Seal Cavity and Bearing Lubrication Both the seal and bearing cavities were fully lubri cated at the factory Check the lubrication levels before startup and regularly thereafter as indi cated...

Страница 21: ...hose Operate the pump for approximately one minute this will remove any remaining liquid that could freeze the pump rotat ing parts If the pump will be idle for more than a few hours or if it has been...

Страница 22: ...o may result in serious personal injury TROUBLE POSSIBLE CAUSE PROBABLE REMEDY PUMP FAILS TO PRIME Not enough liquid in casing Suction check valve contaminated or damaged Air leak in suction line Lini...

Страница 23: ...scharge valve Dilute if possible Disassemble pump and check bearing s PUMP CLOGS FREQUENTLY Discharge flow too slow Suction check valve or foot valve clogged or binding Liquid solution too thick Open...

Страница 24: ...tely the same duty cycle the part can be checked and replaced before failure occurs reducing unscheduled down time For new applications a first inspection of wearing parts at 250 hours will give insig...

Страница 25: ...level with minimum suction lift Since pump installations are seldom identical your performance may be dif ferent due to such factors as viscosity specific gravity elevation temperature and impeller t...

Страница 26: ...SUPER T SERIES OM 07080 MAINTENANCE REPAIR PAGE E 2 ILLUSTRATION PARTSPAGE 1 2 3 4 29 13 Figure 1 Pump Model T4A60S 4LE2T FT4...

Страница 27: ...rd production model Contact the Gorman Rupp Company to verify part numbers ITEM NO PART NAME PART NUMBER QTY 1 PUMP END ASSEMBLY 46186 049 1 2 ISUZU 4LE2T FT4 POWER UNIT 46143 192 1 3 PUMP MOUNTING KI...

Страница 28: ...SUPER T SERIES OM 07080 MAINTENANCE REPAIR PAGE E 4 ILLUSTRATION 24 25 26 25 18 17 26 29 27 28 17 DETAILA 2 1 8 3 6 5 7 4 17 14 20 21 23 22 9 15 18 19 10 11 12 13 16 A Figure 2 Power Unit Kit...

Страница 29: ...15079 1 14 BATTERY BOX ENCLOSURE 42432 013 1 15 1 0 NEG CABLE ASSY 47311 133 1 16 5 8 ID X 36 LG HOSE 18513 304 1 17 HOSE CLAMP 26518 642 5 18 3 8 ID X 30 LG HOSE 18513 302 1 19 CABLE TIE 27111 228 2...

Страница 30: ...SUPER T SERIES OM 07080 MAINTENANCE REPAIR PAGE E 6 ILLUSTRATION Figure 3 Pump End Assembly...

Страница 31: ...1 4 21 HEX HEAD CAP SCREW B0604 15991 2 22 LOCK COLLAR 38115 551 15001 4 23 ADJUSTING SCREW 31871 070 1500G 4 24 BACK COVER NUT 31871 073 15000 4 25 HEX HEAD CAP SCREW B0804 1 2 15991 4 26 SUCTION FLA...

Страница 32: ...7080 MAINTENANCE REPAIR PAGE E 8 ILLUSTRATION 1 2 3 5 8 7 6 4 27 29 28 10 14 11 12 15 13 14 15 31 30 32 32 26 9 24 25 23 6 20 18 22 6 21 16 17 19 3 2 SEAL AREA DETAIL DETAIL C DETAIL D Figure 4 Repair...

Страница 33: ...14A BEARING CAVITY SIGHT GAUGE S1471 1 15 BEARING HOUSING DRAIN PLUG P04 15079 1 15A SEAL CAVITY DRAIN PLUG P04 15079 1 16 CAPSCREW 375 x 1 375 21632 936 8 17 LOCKWASHER J06 15991 8 18 DRIVE FLANGE 3...

Страница 34: ...COUPLING KIT 48112 005 1 2 BUSHING 24131 496 1 3 COUPLING ASSEMBLY 24391 105 1 4 LOCKWASHER 21171 536 8 ALTERNATE PARTS 5 SOCKET HD CAPSCREW BD0606 1 2 15991 8 5 J SOCKET HD CAPSCREW 22644 220 8 6 HEX...

Страница 35: ...ed instructions and precautions for every situation that might occur during maintenance of the unit Therefore it is the responsibility of the owner maintenance personnel to ensure that only safe estab...

Страница 36: ...y Separating Intermediate and Drive Assembly From Engine Figure 5 Further disassembly requires separating the pump end and drive assembly from the engine Install a standard 5 8 11 UNC lifting eye in t...

Страница 37: ...gure 6 Loosening Impeller Rotating Assembly Removal Figure 4 Remove the hardware 13 and 14 Figure 3 secur ing the rotating assembly to the pump casing Sep arate the rotating assembly by pulling straig...

Страница 38: ...re 16 and 17 and slide the drive flange 18 and oil seal 6B off the shaft Re move the flange gasket 20 and press the oil seal from the drive flange Place a block of wood against the impeller end of the...

Страница 39: ...the outboard bearing 22 on the shaft with the integral retaining ring on the bearing O D toward the drive end of the shaft The bearings may be heated to ease installation An induction heater hot oil b...

Страница 40: ...ng with the hardware 17 and 18 Be careful not to damage the oil seal lip on the shaft keyway Lubricate the bearing housing as indicated in LU BRICATION Seal Installation Figures 4 8 9 and 10 Most clea...

Страница 41: ...the hardware 7 and 8 Install the bearing housing O ring 29 and lubricate it with light grease When installing a new cartridge seal assembly remove the seal from the container and remove the mylar sto...

Страница 42: ...d seal is removed from the pump Wear patterns on the finished faces cannot be realigned during reassembly Reusing an old seal could result in prema ture failure Handle the seal parts with extreme care...

Страница 43: ...g assembly has been installed in the pump casing this clearance may be measured by reaching through the priming port with a feeler gauge Rotating Assembly Installation Figure 3 NOTE If the pump has be...

Страница 44: ...sing studs to press the back cover into the pump casing until the wear plate just touches the impeller when the shaft is turned by hand Tighten the back cover nuts evenly to avoid binding With the wea...

Страница 45: ...sing a suitable lifting device position the pump end so the flexible portion of the coupling seats in side the outer ring attached to the engine flywheel NOTE To ease installation lightly lubricate th...

Страница 46: ...30 non detergent oil to the middle of the sight gauge 14 and maintain it at the middle of the gauge Clean and reinstall the vented plug Maintain the oil at this level Bearings Figure 4 The bearing ho...

Страница 47: ...For Warranty Information Please Visit www grpumps com warranty or call U S 419 755 1280 Canada 519 631 2870 International 1 419 755 1352 GORMAN RUPP PUMPS...

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GORMAN-RUPP PUMPS SUPER T T4A60S-4LE2T FT4 Series, Инструкция по установке, эксплуатации и техническому обслуживанию с перечнем запасных частей

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