GORMAN-RUPP PUMPS S8B1-E100 460/3 Скачать руководство пользователя страница 36

OM-06259

S SERIES PUMPS

PAGE E - 11

MAINTENANCE AND REPAIR

upside down, place a 

small

 amount of grease at

equal spaces on the back of the element and posi­
tion it in the bellows retainer. The grease should
hold the element in position until the seal is in­
stalled. Assemble the drive grooves of the rotating
element into the drive lugs of the bellows retainer.

Apply a 

light

 coating of oil to the seal seating sur­

face on the shaft, the groove for the retaining ring
(35), and I.D. of the bellows. Inspect the seal face to
ensure that it is clean and dry. If cleaning is neces­
sary, use a clean tissue to wipe in a circular pattern.

Positions the seal rotating portion on the lubricated
shaft as shown in Figure E-3. Apply firm, steady
pressure on the seal retainer and slide it down the
shaft in one smooth motion until the seal faces con­
tact. 

Use caution

 not to roll or cut the bellows on

the groove for the retaining ring.

Slide the seal spring over the shaft and bellows re­
tainer, and install the spring retainer. Install the seal
retaining ring (35). See Figure E-3 for the proper
order of seal assembly.

Lower Seal Installation

(Figures E-1 and E-3)

Thoroughly clean the gasket surfaces and seal
bore of the seal plate (49). The seal bore must be
free of burrs and nicks which could damage the
seal. Inspect the seal plate for cracks, distortion, or
erosion and replace it if defective.

If removed, press a replacement wear ring (65) into
the seal plate bore with the chamfered end 

toward

the inside

 of the seal plate. Be sure the ring seats

squarely against the bore shoulder.

The wear ring 

must

 seat squarely in the

seal plate bore or binding and/or exces­
sive wear will result.

Coat the seal plate O‐ring (8) with light oil and in­
stall it on the seal plate. Position the seal plate on a
clean flat surface with the impeller side up.

Unpack the stationary seat and element. Subas­
semble the stationary element in the stationary
seat. Apply a 

light

 coating of oil to the seal plate

bore and the O.D. of the of the seal seat. Keep the
sealing face dry.

Position this subassembly in the seal plate bore
with the sealing face up, and cover it with a clean
tissue. Use your thumbs to press the seat into the
bore. Apply equal pressure on opposite sides of
the seat until it is fully seated in the bore. Remove
the tissue and inspect the seal face to ensure that it
is clean and dry. If cleaning is necessary, use clean
tissue to wipe 

lightly

 in a circular pattern.

NOTE

When pressing seal components onto the rotor
shaft, use hand pressure only. A push tube cut from
a length of plastic pipe will aid in installing seal
components. The I.D. of the push tube should be
approximately the same as the I.D. of the seal
spring.

Carefully position the seal plate and stationary seal
components over the rotor shaft and against the in­
termediate. 

Be careful

 not to damage the station­

ary element already installed. Secure the seal plate
to the intermediate using the socket head caps­
crews (51).

Unpack the rotating portion of the seal. Be certain
the seal face of the rotating element is free of grit or
surface damage.  If the rotating element does not
want to stay in the bellows retainer when turned
upside down, place a 

small

 amount of grease at

equal spaces on the back of the element and posi­
tion it in the bellows retainer. The grease should
hold the element in position until the seal is in­
stalled. Assemble the drive grooves of the rotating
element into the drive lugs of the bellows retainer.
Apply a 

light

 coating of oil on the shaft and the I.D.

of the bellows.

Positions the seal rotating portion on the lubricated
shaft as shown in Figure E-3. Apply firm, steady
pressure on the seal retainer and slide it down the
shaft until the seal faces contact.

Slide the seal spring over the shaft and bellows re­
tainer and install the spring retainer. See Figure
E-3 for proper order of seal assembly.

Impeller Installation

(Figure E-1)

Inspect the impeller (2) for cracks, broken vanes,
or wear from erosion, and replace it if damaged.
Clean the threads on the rotor shaft to remove any
old thread locking material.

Be sure the impeller bore and the shaft are free of
oily film and completely dry.

 Do not

 apply lubri­

Содержание S8B1-E100 460/3

Страница 1: ...June 16 2022 GORMAN RUPP PUMPS www grpumps com 2022 Gorman Rupp Pumps Printed in U S A INSTALLATION OPERATION AND MAINTENANCE MANUAL WITH PARTS LIST SUBMERSIBLE PUMPS MODELS S8B1 E100 460 3 and S8B1...

Страница 2: ...rial number and e mail address required RECORD YOUR PUMP MODEL AND SERIAL NUMBER Please record your pump model and serial number in the spaces provided below Your Gorman Rupp distributor needs this in...

Страница 3: ...able Grounding Test PAGE B 7 Control Box Connections PAGE B 7 Liquid Level Devices PAGE B 7 WIRING DIAGRAMS PAGE B 8 OPERATION SECTION C PAGE C 1 GENERAL INFORMATION PAGE C 1 Pump Performance PAGE C 1...

Страница 4: ...and Strainer Plate Installation PAGE E 11 Strainer Screen and Base Plate Installation PAGE E 12 MOTOR DISASSEMBLY PAGE E 12 Terminal Housing and Power Cable Removal and Disassembly PAGE E 12 Intermed...

Страница 5: ...y P O Box 1217 Mansfield Ohio 44901 1217 Phone 419 755 1011 or Gorman Rupp of Canada Limited 70 Burwell Road St Thomas Ontario N5P 3R7 Phone 519 631 2870 For information or technical assistance on the...

Страница 6: ...pump or endan ger personnel as a result of pump fail ure Consult the factory for specific ap plication data Before connecting any cable to the con trol box be sure to ground the control box Refer to...

Страница 7: ...led make certain that the pump and all piping or hose connections are secure before op eration Obtain the services of a qualified elec trician to troubleshoot test and or ser vice the electrical compo...

Страница 8: ...d hertz indicated on the name plate match the ratings on the control box and incoming pow er e Carefully read all tags decals and markings on the pump and perform all duties indicated f Check for oil...

Страница 9: ...age Phase 460 3 575 3 S8B Approximate Weight Lbs kg Oil Capacity Ounces Liters Seal Cavity Filling Position H orizontal V ertical Pump 50 Ft Cable Seal Cavity Motor Cavity 870 395 105 48 224 6 6 768 2...

Страница 10: ...olves a lot of debris protect the pump from excessive wear and clogging by sus pending it in a perforated barrel or culvert pipe If the bottom is heavily sludge covered rest the pump on support blocks...

Страница 11: ...be sub merged Refer to the control box manual for enclo sure dimensions and parts Secure the control vertically on a level surface above flood level The box should be easily acces sible to the operat...

Страница 12: ...on cable clamps and cable Grounding Methods Electrically ground the installation before connect ing the field wiring to the control box Install a grounding terminal to the enclosure and connect it to...

Страница 13: ...ed out or that the power supply to the control box has been otherwise cut off and locked out before connecting power or accessory cables The pump is provided with a 50 ft 15 2 m power cable see Table...

Страница 14: ...tion through an approved control box Ground and wire the control box in accordance with the instructions accompanying it NOTE For reference internal motor wiring connections are shown in Maintenance a...

Страница 15: ...BOX LIQUID LEVEL RANGE OFF DEWATERING ON FILLING DIAPHRAGM TYPE Figure B 4 Liquid Level Devices The internal wiring of the sensing devices are different for filling and dewatering func tions Be sure...

Страница 16: ...automatic liquid level sensing device in which case those circuits are also contained within the control box The pump motor and control box are not designed to be explosion proof Do not operate in an...

Страница 17: ...pump immediately 2 Ventilate the area 3 Allow the pump to completely cool 4 Check the temperature before ser vicing 5 Vent the pump slowly and cau tiously 6 Refer to instructions in this manual befor...

Страница 18: ...the integral thermal over load device will shut off the motor if the temperature rises above design limits When the pump cools and the tempera ture falls below these limits the motor will restart auto...

Страница 19: ...the oil level s as indicated in the following LUBRICATION section COLD WEATHER PRESERVATION Do not attempt to thaw the pump by us ing a torch or other source of flame This could damage gaskets O ring...

Страница 20: ...ding Oil Refer to Table B 2 in INSTALLATION for oil ca pacities and positions for filling the seal cavity in your pump Motor cavities requiring lubrication should always be positioned vertically for f...

Страница 21: ...26 000 volts min Acceptable alternate suppliers Gulf Oil Company Gulf Harmony HVI AW 26 Texas Oil Company Rando HD 32 or HD AZ 32 Sun Oil Company Sunvis 816 or 916 BP Also Boron Energol HLP 32 Shell O...

Страница 22: ...sing device s Float type sensing device s tangled or obstructed Check installation for free movement of float Defective liquid level sensing de vice s or control panel Repair or replace defective unit...

Страница 23: ...or tank Stop pump until liquid level rises Worn impeller vanes excessive im peller clearance Check impeller and clearance see PUMP END REASSEMBLY in Maintenance and Repair Section E Pump running back...

Страница 24: ...under each condition must be the same b If voltage is balanced when the pump is off but is imbalanced when the pump is running thoroughly check the power source all inter connecting cables and the pum...

Страница 25: ...le and motor windings If resistance reads infinity 1 insulation is good If resistance reads between infinity 1 and 1 megohm insulation is acceptable but should be rechecked regularly If resistance rea...

Страница 26: ...water at sea level with minimum suction lift Since pump installations are seldom identical your performance may be dif ferent due to such factors as viscosity specific gravity elevation temperature an...

Страница 27: ...S SERIES PUMPS OM 06259 MAINTENANCE AND REPAIR PAGE E 2 SECTION DRAWING PARTSPAGE Figure E 1 S8B1 E100 460 3 And S8B1 E100 575 3 Pump Assemblies...

Страница 28: ...LANGE STUD C1211 15991 8 33 HEX NUT D12 15991 8 34 FILL TUBE ASSY 10040 24040 1 35 RETAINING RING S245 1 36 TERM HSG CABLE ASSY 460 3 47367 061 1 575 3 47367 028 1 37 STUD C0607 15991 6 38 DEFORM LOCK...

Страница 29: ...S SERIES PUMPS OM 06259 MAINTENANCE AND REPAIR PAGE E 4 SECTION DRAWING Figure E 2 Terminal Housing And Cable Assembly...

Страница 30: ...31133 110 15991 1 8 GLAND BUSHING 460 3 10758E 19100 1 575 3 31144 001 19100 1 9 INFORMATION PLATE 38816 047 17990 1 10 DRIVE SCREW BM 04 03 17000 4 11 CABLE GRIP 460 3 11227F 1 575 3 11227H 1 12 TERM...

Страница 31: ...ect a flexible discharge hose before removing the pump If rigid discharge piping is used disconnect the piping before attempting to move the pump Do not attempt to lift the pump by the motor power cab...

Страница 32: ...rity of the motor cavity probably due to poor gaskets or seals Positioning Pump For Disassembly Figure E 1 It is recommended that the pump be positioned upside down during disassembly To hold the pump...

Страница 33: ...press on alternate sides of the stationary seat until the stationary seat and O rings are removed Inspect the wear ring 65 for excessive wear or scoring and replace as required The wear ring is a pres...

Страница 34: ...mable Use them only in a well ven tilated area free from excessive heat sparks and flame Read and follow all precautions printed on solvent contain ers Inspect the rotor shaft 39 for damaged threads s...

Страница 35: ...ust be replaced as an assembly Apply a light coating of oil to the bore of the intermediate Carefully remove the material stuffed into the seat bore or unwrap the shaft Be sure no debris stopped by th...

Страница 36: ...he of the seal seat Keep the sealing face dry Position this subassembly in the seal plate bore with the sealing face up and cover it with a clean tissue Use your thumbs to press the seat into the bore...

Страница 37: ...sive wear will result Install the suction head gasket 6 over the studs 58 and carefully position the suction head over the studs Coat the studs with Never Seez or equivalent compound Install the lockw...

Страница 38: ...e cable Quite of ten pressure exerted on the bushing will deform the cable jacket If such happens additional oil and effort will be required to remove the bushing NOTE If the rubber bushing cannot be...

Страница 39: ...bearings from the rotor shaft clean and inspect the bearings in place as follows Clean the bearings thoroughly in fresh cleaning solvent Dry the bearings with filtered compressed air and coat with li...

Страница 40: ...ite Retaining Com pound No 680 or No 620 or equivalent com pound on both ends of the nipple only When installing the relief valve use Loctite Pipe Sealant With Teflon No 592 or equivalent com pound on...

Страница 41: ...or is clear to avoid a fire hazard or damage to the wind ings Apply heat evenly to the outside of the hous ing excessive heat is not required When the motor housing is sufficiently heated po sition th...

Страница 42: ...SEALS OR SHIELDS WHEN INSTALLED ON THE SHAFT THE MAN UFACTURER S PART NUMBER DESCRIPTION LOCATED ON SIDE FACE OF BEARING OR BEARING O D MUST BE LOCATED WITH THE TEXT AWAY FROM THE IMPELLER Figure E 4...

Страница 43: ...e threads of the motor housing studs 44 Secure the intermediate to the motor housing with the hardware 45 and 46 torque the nuts evenly in a cross sequence to 120 ft lbs 1440 in lbs or 16 6 m kg Refer...

Страница 44: ...required If the rubber bonding material on the terminal plate 19 is severely worn or cracked the terminal plate must be replaced If the bonding ma terial has been noticeably compressed it should be s...

Страница 45: ...s 1 potting compound Chemseal potting compound part number GS3100 or equiv alent may also be used to seal the connections Clean and assemble all terminal components as indicated in Sealing Terminal Pl...

Страница 46: ...ch terminal post 1 using the allen head set screws 21 Position the terminal housing and terminal plate against the upper motor housing If required ro tate the terminal housing and twist the motor lead...

Страница 47: ...Closing Ball Type Shutoff Valve Quick Disconnect Fitting Quick Disconnect Fitting Air Compressor Venturi Figure E 7 Vacuum Test System Table E 1 shows the vacuum to be drawn on each cavity and the dur...

Страница 48: ...anti wear hydraulic oil Viscosity SSU 104 F 40 C 110 to 155 Dielectric 26 000 volts min Acceptable alternate suppliers Gulf Oil Company Gulf Harmony AW Hydraulic Fluid MG 32 Texas Oil Company Rando HD...

Страница 49: ...For Warranty Information Please Visit www grpumps com warranty or call U S 419 755 1280 Canada 519 631 2870 International 1 419 755 1352 GORMAN RUPP PUMPS...

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