GORMAN-RUPP PUMPS S6C1-E35 460/3 Скачать руководство пользователя

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COM‐06100‐01

March 17, 2008

Rev. B 08‐15‐14

GORMAN‐RUPP PUMPS

www.grpumps.com

2014 Gorman‐Rupp Pumps

Printed in U.S.A.

INSTALLATION, OPERATION,

AND MAINTENANCE MANUAL

WITH PARTS LIST

SUBMERSIBLE PUMPS

MODELS

S6C1-E35 460/3

and

S6C1-E35 575/3

Содержание S6C1-E35 460/3

Страница 1: ...17 2008 Rev B 08 15 14 GORMAN RUPP PUMPS www grpumps com 2014 Gorman Rupp Pumps Printed in U S A INSTALLATION OPERATION AND MAINTENANCE MANUAL WITH PARTS LIST SUBMERSIBLE PUMPS MODELS S6C1 E35 460 3...

Страница 2: ...rial number and e mail address required RECORD YOUR PUMP MODEL AND SERIAL NUMBER Please record your pump model and serial number in the spaces provided below Your Gorman Rupp distributor needs this in...

Страница 3: ...able Grounding Test PAGE B 7 Control Box Connections PAGE B 7 Liquid Level Devices PAGE B 7 WIRING DIAGRAMS PAGE B 8 OPERATION SECTION C PAGE C 1 GENERAL INFORMATION PAGE C 1 Pump Performance PAGE C 1...

Страница 4: ...and Strainer Plate Installation PAGE E 11 Strainer Screen and Base Plate Installation PAGE E 12 MOTOR DISASSEMBLY PAGE E 12 Terminal Housing and Power Cable Removal and Disassembly PAGE E 12 Intermed...

Страница 5: ...r in other lit erature accompanying the unit please contact your Gorman Rupp distributor or the Gorman Rupp Company The Gorman Rupp Company P O Box 1217 Mansfield Ohio 44901 1217 Phone 419 755 1011 or...

Страница 6: ...result in minor personal injury or product or property damage These instructions de scribe the requirements and the possible damage which could result from failure to follow the procedure NOTE Instru...

Страница 7: ...pump or endan ger personnel as a result of pump fail ure Consult the factory for specific ap plication data Before connecting any cable to the con trol box be sure to ground the control box Refer to...

Страница 8: ...installed make certain that the pump and all piping or hose connections are secure before op eration Obtain the services of a qualified elec trician to troubleshoot test and or ser vice the electrical...

Страница 9: ...lift ing equipment to the lifting bail fitted on the pump Lift the pump or component only as high as necessary and keep per sonnel away from suspended objects Pumps and related equipment must be inst...

Страница 10: ...d hertz indicated on the name plate match the ratings on the control box and incoming pow er e Carefully read all tags decals and markings on the pump and perform all duties indicated f Check for oil...

Страница 11: ...ximate Weight Lbs kg Oil Capacity Ounces Liters Seal Cavity Filling Position H orizontal V ertical Pump 50 Ft Cable Seal Cavity Motor Cavity 423 192 43 20 96 2 8 288 8 5 V Pump Dimensions For the appr...

Страница 12: ...point The pump will operate if positioned on its side but this is not recommended because the motor torque could cause the pump to roll during opera tion The pump should be independently secured and s...

Страница 13: ...control box furnished with the pump The control box provides overload protection and power control Do not connect the pump motor directly to the incoming power lines The control box is a rainproof en...

Страница 14: ...0 500 PHASE MINIMUM VOLTAGE MAXIMUM VOLTAGE 575 3 520 630 Make certain all connections are tight and that cable entry points are rainproof Support the cable weight if required to prevent excessive str...

Страница 15: ...ertain that in coming power to the control box is in the OFF position and locked out or that the power supply to the control box has been otherwise cut off and locked out before connecting power or ac...

Страница 16: ...tion through an approved control box Ground and wire the control box in accordance with the instructions accompanying it NOTE For reference internal motor wiring connections are shown in Maintenance a...

Страница 17: ...BOX LIQUID LEVEL RANGE OFF DEWATERING ON FILLING Figure B 4 Liquid Level Devices The internal wiring of the sensing devices are different for filling and dewatering func tions Be sure to follow the i...

Страница 18: ...automatic liquid level sensing device in which case those circuits are also contained within the control box The pump motor and control box are not designed to be explosion proof Do not operate in an...

Страница 19: ...pump immediately 2 Ventilate the area 3 Allow the pump to completely cool 4 Check the temperature before ser vicing 5 Vent the pump slowly and cau tiously 6 Refer to instructions in this manual befor...

Страница 20: ...the integral thermal over load device will shut off the motor if the temperature rises above design limits When the pump cools and the tempera ture falls below these limits the motor will restart auto...

Страница 21: ...the oil level s as indicated in the following LUBRICATION section COLD WEATHER PRESERVATION Do not attempt to thaw the pump by us ing a torch or other source of flame This could damage gaskets O ring...

Страница 22: ...ding Oil Refer to Table B 2 in INSTALLATION for oil ca pacities and positions for filling the seal cavity in your pump Motor cavities requiring lubrication should always be positioned vertically for f...

Страница 23: ...26 000 volts min Acceptable alternate suppliers Gulf Oil Company Gulf Harmony HVI AW 26 Texas Oil Company Rando HD 32 or HD AZ 32 Sun Oil Company Sunvis 816 or 916 BP Also Boron Energol HLP 32 Shell O...

Страница 24: ...sing device s Float type sensing device s tangled or obstructed Check installation for free movement of float Defective liquid level sensing de vice s or control panel Repair or replace defective unit...

Страница 25: ...or tank Stop pump until liquid level rises Worn impeller vanes excessive im peller clearance Check impeller and clearance see PUMP END REASSEMBLY in Maintenance and Repair Section E Pump running back...

Страница 26: ...under each condition must be the same b If voltage is balanced when the pump is off but is imbalanced when the pump is running thoroughly check the power source all inter connecting cables and the pum...

Страница 27: ...le and motor windings If resistance reads infinity 1 insulation is good If resistance reads between infinity 1 and 1 megohm insulation is acceptable but should be rechecked regularly If resistance rea...

Страница 28: ...ater at sea level with minimum suction lift Since pump installations are seldom identical your performance may be dif ferent due to such factors as viscosity specific gravity elevation temperature and...

Страница 29: ...S SERIES PUMPS OM 06100 MAINTENANCE AND REPAIR PAGE E 2 SECTION DRAWING PARTSPAGE Figure E 1 S6C1 E35 460 3 And S6C1 E35 575 3 Pump Assemblies...

Страница 30: ...607 17000 6 32 DEFORM LOCKNUT DD06 17000 6 33 NAME PLATE 50376 1 34 DRIVE SCREW BM 04 03 17000 6 35 BEARING CAP 10111 10010 1 36 LOWER BALL BEARING S1080 1 37 BEARING CAP GSKT 10111G 20000 1 38 STUD C...

Страница 31: ...S SERIES PUMPS OM 06100 MAINTENANCE AND REPAIR PAGE E 4 SECTION DRAWING Figure E 2 Terminal Housing And Cable Assembly...

Страница 32: ...1 8 TERMINAL HOUSING 11366 13040 1 9 TERMINAL S1949 1 10 HEAT SHRINK TUBE 31413 014 19530 3 11 AL HD SETSCREW GA0501 1 2 14990 3 12 TERMINAL COLLAR 10144 14100 3 13 TERMINAL PLT ASSY 11163 24010 1 14...

Страница 33: ...It is not neces sary to disconnect a flexible discharge hose before removing the pump If rigid discharge piping is used disconnect the piping before attempting to move the pump Death or serious person...

Страница 34: ...r gasket seal Draining Oil From Motor Cavity Figure E 1 If motor problems are suspected remove the mo tor cavity drain plug 12 and install a short nipple in the hole Tip the pump and drain the motor o...

Страница 35: ...he seal retaining ring 45 using snap ring pliers Use caution when removing the retaining ring tension on the seal spring will be released Remove the spring retainer and seal spring Lubricate the rotor...

Страница 36: ...sh all metallic parts in fresh cleaning solvent and allow to dry thoroughly Handle the seal parts with extreme care to prevent damage Be careful not to contaminate the preci sion finished faces even f...

Страница 37: ...t in position until the seal is in stalled Assemble the drive grooves of the rotating element into the drive lugs of the bellows retainer Apply a light coating of oil to the seal seating sur face on t...

Страница 38: ...peller nut 57 Wedge a block of wood between the vanes of the impeller and torque the nut to 175 ft lbs 2100 in lbs or 24 2 m kg Remove the block of wood and turn the impeller to check for free rotatio...

Страница 39: ...control box is in the off po sition and locked out or that the power supply to the control box has been otherwise cut off and locked out before attempting to open or service the pump assembly Tag ele...

Страница 40: ...eads above the terminal collars and heat shrink tubing and discard the terminal plate and terminals If damage is not extensive and it is necessary to re place the terminal plate 13 or terminal compo n...

Страница 41: ...he bearing cap 35 and capscrews 41 in conjunction with a bearing puller to remove the lower bearing Stator Removal Figure E 1 Do not remove the stator 19 unless it is defective open windings insulatio...

Страница 42: ...l result in premature leakage or reduce pump per formance It is strongly recommended that new gaskets and shaft seal assemblies be used during reassembly see the parts lists for numbers Stator Install...

Страница 43: ...n lint free cloth while the rotor is being assembled Bearing Installation Figure E 1 Inspect the rotor shaft 20 for damaged threads scoring in the seal area and a nicked or damaged keyway If the beari...

Страница 44: ...l ven tilated area free from excessive heat sparks and flame Read and follow all precautions printed on solvent contain ers Position the rotor 20 assembled bearings 21 and 36 and bearing cap 35 on a w...

Страница 45: ...orman Rupp see the parts list for repair kits NOTE Heat shrink tubing must be used to seal the power and control cable leads to the terminals before bonding the leads to the terminal plate If silicone...

Страница 46: ...re a water tight seal in the terminal housing Otherwise moisture entering the terminal housing could cause a short circuit resulting in pump damage and possible serious injury or death to personnel Al...

Страница 47: ...ting compound must completely cover the terminal collar and lead connections When potting has been completed leave the ter minal plate assembly undisturbed until the potting material has cured Complet...

Страница 48: ...the cavities If a vacuum pump is not available a compressor venturi system may be used If the compressor venturi cannot draw the higher vacuum level shown in Table E 1 draw the motor cavity vacuum dow...

Страница 49: ...r the color milky or dark refer to Drain ing Oil From Seal Cavity in this section for instruc tions and troubleshooting tips If the oil is clear ap ply Loctite Pipe Sealant With Teflon No 592 or equiv...

Страница 50: ...C 40 to 50 Recommended supplier Gulf Oil Company Gulf Harmony 32 AW ARCO Duro 32 Exxon Also Esso Nuto H 32 Petro Canada Harmony HVI 22 Motor Housing Cavity With the pump in an upright position remove...

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Страница 53: ...For Warranty Information Please Visit www grpumps com warranty or call U S 419 755 1280 Canada 519 631 2870 International 1 419 755 1352 GORMAN RUPP PUMPS...

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