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MR--04836

PA SERIES PUMPS

MAINTENANCE & REPAIR

PAGE C -- 1

PUMP MAINTENANCE AND REPAIR --- SECTION C

Review all SAFETY information in Section A.

Follow the instructions on all tags, label and de-
cals attached to the pump.

Before attempting to install, operate, or

service this pump, familiarize yourself

with this manual, and with all other liter-

ature shipped with the pump. Unfamil-

iarity with all aspects of operation or

maintenance could lead to destruction

of equipment, injury or death to person-

nel.

Use lifting and moving equipment in

good repair and with adequate capacity

to prevent injuries to personnel or dam-

age to equipment. If slings or chains are

used to move the pump or components,

make sure that the load is balanced;

otherwise serious personal injury or

death could result. The bail is intended

for use in lifting the pump assembly

only. Suction and discharge hoses and

piping must be removed from the pump

before lifting.

The maintenance and repair instructions in this
manual are keyed to the sectional views and the
corresponding parts identification lists on the fol-
lowing pages. Refer to the separate Parts List Man-
ual for replacement parts.

This Maintenance and Repair Manual provides
troubleshooting instructions required to properly
diagnose operational problems. Maintenance in-
structions within this manual are limited to the

pump hydraulic, priming and drive components
only. The pump assembly may be close-coupled to
either a factory-supplied or customer-supplied en-
gine. Maintenance of engines and factory-supplied
air compressors are detailed in separate literature
provided by the manufacturer(s).

Check

TROUBLESHOOTING

, Section B to deter-

mine causes and remedies of pump problems.
Disassemble the pump only as far as required.
As described in the

SAFETY

Section, this manual

will alert personnel to known procedures which re-
quire special attention, to those which could dam-
age equipment, and to those which could be dan-
gerous to personnel. However, this manual cannot
possibly anticipate and provide detailed precau-
tions for every situation that might occur during
maintenance of the unit. Therefore, it is the respon-
sibility of the owner/maintenance personnel to en-
sure that

only

safe, established shop procedures

are used, and that any procedures not addressed
in this manual are performed

only

after establish-

ing that neither personal safety nor pump integrity
are compromised by such practices.
Select a suitable location, preferably indoors, to
perform required maintenance. All work must be
performed by qualified personnel.

Lifting

Use lifting equipment with a capacity of

at least

five times the weight of the component being
lifted

. When lifting the complete unit, the lifting

equipment must also be capable of lifting the
weight of any options or customer-installed acces-
sories. Suction and discharge hoses or piping

must

be removed before attempting to lift the

pump.

For the approximate weight of your pump, refer to
the pump specification data sheet or contact your
Gorman-Rupp distributor or the Gorman-Rupp
Company.

Содержание PRIME-AIRE 66B60

Страница 1: ...4 26 99 Use With OM 04402 THE GORMAN RUPP COMPANY D MANSFIELD OHIO GORMAN RUPP OF CANADA LIMITED D ST THOMAS ONTARIO CANADA Printed in U S A ECopyright by the Gorman Rupp Company PRIME AIREr r r r SER...

Страница 2: ...The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm...

Страница 3: ...attention to those which could dam age equipment and to those which could be dan gerous to personnel However this manual cannot possibly anticipate and provide detailed precau tions for every situati...

Страница 4: ...nt be abused or modified to change its performance be yond the original factory specifications the war ranty will become void and any claim will be de nied The following are used to alert personnel to...

Страница 5: ...nel Before attempting to open or service the pump 1 Familiarize yourself with this man ual 2 Shut down the engine and discon nect the positive battery cable or take other precautions to ensure that th...

Страница 6: ...to personnel Use only replacement parts provided or approved by Gorman Rupp Use of non authorized parts may result in damage to the equipment and or injury to personnel and will invalidate the warran...

Страница 7: ...ro ken Check and repair replace Eductor safety valve leaking Check and replace safety valve Pump speed too slow Check driver output consult driver operation manual Eductor clogged Check and clean educ...

Страница 8: ...e and run engine at maximum governed speed Discharge flow too slow Dilute if possible Suction check valve or foot valve clogged or binding Clean valve Suction intake not submerged at proper level or s...

Страница 9: ...ed this section is intended only to provide general recommendations and practices for preventive maintenance Regardless of the application however following a routine pre ventive maintenance schedule...

Страница 10: ...r Impeller Clearance Seal Plate I Check Valve I Pressure Relief Valve If So Equipped C Pump and Driver Alignment I Shaft Deflection I Bearings I Bearing Housing I Piping I Driver Lubrication See Mfgr...

Страница 11: ...oupled to either a factory supplied or customer supplied en gine Maintenance of engines andfactory supplied air compressors are detailed in separate literature provided by the manufacturer s Check TRO...

Страница 12: ...PA SERIES PUMPS MR 04836 MAINTENANCE REPAIR PAGE C 2 SECTION DRAWING C 1 PA6B60 SAE 3 11 5 Pump Assembly...

Страница 13: ...e of engines and factory supplied air compressors are detailed in separate literature provided by the manufacturer s MR 04836 PA SERIES PUMPS MAINTENANCE REPAIR PAGE C 3 PA4B60 SAE 3 11 5 Pump Assembl...

Страница 14: ...PA SERIES PUMPS MR 04836 MAINTENANCE REPAIR PAGE C 4 SECTION DRAWING Figure C 2 66B60 SAE 3 11 5 Pump Assembly...

Страница 15: ...BE FITTING 14 CAP PLUG 15 RETAINING RING 16 RETAINING RING 17 BEARING RETAINER 18 FLEX COUPLING 19 SHAFT KEY 20 IMPELLER SHAFT 21 PILOT BUSHING 22 HEX HD CAPSCREW 23 LOCKWASHER 24 HEX HD CAPSCREW 25 L...

Страница 16: ...PA SERIES PUMPS MR 04836 MAINTENANCE REPAIR PAGE C 6 SECTION DRAWING VALVE DETAIL SEE VALVE DETAIL Figure C 3 Peeler Type Priming Valve...

Страница 17: ...TUD 6 NECK GASKET 7 VALVE BODY 8 GASKET STRIP 9 STUD 10 HEX LOCK NUT 11 HEX HD CAPSCREW 12 LOCKWASHER 13 INDUCTOR GUARD ASSEMBLY 14 HEX HD CAPSCREW 15 LOCKWASHER 16 GASKET 17 PRIMING VALVE FLOAT 18 PR...

Страница 18: ...Clean and reinstall the drain plug This manual will alert personnel to known procedures which require spe cial attention to those which could damage equipment and to those which could be dangerous to...

Страница 19: ...33 securing the valve weights 30 and 32 to the check valve Discharge Check Valve Removal and Disassembly Figure C 1 Support the discharge check valve assembly 5 using a sling and a suitable lifting d...

Страница 20: ...r the casing feet Tie and tag the shims for ease of reassembly Remove the casing gasket 8 Inspect the balance ring 38 for excessive wear or scoring If replacement is required use a small bit to drill...

Страница 21: ...nd inspected in place It is strongly recommended that the bearing be replaced any time the shaft and bearing are removed Clean the intermediate shaft and all component parts except the bearing with a...

Страница 22: ...OR ENCLOSED IMPELLERS LOADING DIRECTION OF THRUST BALL LOADING GROOVE POSITIONED AWAY FROM IMPELLER GROOVE DIRECTION OF THRUST LOADING BALL LOADING GROOVE POSITIONED TOWARD IMPELLER GROOVE Figure C 4...

Страница 23: ...shaft keyway Posi tion the metal hub portion ofthe couplingassembly 18 onto the shaft to the dimension shown in Fig ure C 2 and secure it by torquing the setscrew to 65 ft lbs 780 in lbs or 9 m kg Mak...

Страница 24: ...use an old seal in an emer gency carefully wash all metallic parts in fresh cleaning solvent and allow to dry thoroughly Handle the seal parts with extreme care to prevent damage Be careful not to con...

Страница 25: ...diameter as the O D of the seal spring NOTE If the pump casing has not been installed install the casing gasket 8 over the casing studs Position the casing over the shaft and against the intermedi ate...

Страница 26: ...til fully seated Make sure the seal spring seats squarely over the step on the back of the impeller Secure the shaft from rotating by reaching through the discharge port and tightly wedging a soft met...

Страница 27: ...uds up through the holes in the priming chamber lid and secure with the hardware 3 and 4 Apply Loctite Threadlocker No 242 or equivalent compound to the capscrews 11 Secure the float 17 to the valve s...

Страница 28: ...ilure Observe the area between the shaft and bearing retainer 17 as grease is added If old grease is forced out as new grease is added the bearing cavity is full and should be disassembled and cleaned...

Страница 29: ...rpumps com warranty or call U S 419 755 1280 International 1 419 755 1352 For Canadian Warranty Information Please Visit www grcanada com warranty or call 519 631 2870 THE GORMAN RUPP COMPANY D MANSFI...

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