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TROUBLE

POSSIBLE CAUSE

PROBABLE REMEDY

PUMP REQUIRES
TOO MUCH
POWER

PUMP CLOGS
FREQUENTLY

EXCESSIVE NOISE

BEARINGS RUN
TOO HOT

OM-01478

D SERIES

TROUBLESHOOTING

PAGE D - 2

Liquid solution too thick.

Dilute if possible.

Integral discharge check valve clogged

Clean valve.

or binding.

Bearings in motor or gearbox

Check bearings.

worn or binding.

Integral suction or discharge check

Clean valves, check that flange nuts

valve clogged, binding, or not seating

are tight.

properly.

Liquid solution too thick.

Dilute if possible.

Pump, gearbox, or motor not

Check and tighten mounting bolts.

securely mounted.

Gearbox or motor not properly

See 

LUBRICATION

 in 

MAINTE‐

lubricated.

NANCE AND REPAIR

.

Bearing temperature is high, but within

Check bearing temperature regularly

limits.

 to monitor any increase.

Low or incorrect lubricant.

Check for proper type and level of
lubricant.

Drive misaligned.

Align drive properly.

Содержание 2D-X.75 1P

Страница 1: ...8 04 September 13 2010 Rev A 06 27 2019 GORMAN RUPP PUMPS www grpumps com e2010 Gorman Rupp Pumps Printed in U S A INSTALLATION OPERATION AND MAINTENANCE MANUAL WITH PARTS LIST D SERIES PUMP MODEL 2D...

Страница 2: ...rial number and e mail address required RECORD YOUR PUMP MODEL AND SERIAL NUMBER Please record your pump model and serial number in the spaces provided below Your Gorman Rupp distributor needs this in...

Страница 3: ...4 Siphoning PAGE B 4 Valves PAGE B 4 ELECTRICAL CONNECTIONS PAGE B 4 OPERATION SECTION C PAGE C 1 STARTING PAGE C 1 OPERATION PAGE C 1 Priming PAGE C 1 OPERATION CHECKS PAGE C 1 Gearbox Check PAGE C 1...

Страница 4: ...ABLE OF CONTENTS continued ii Plunger Rod and Diaphragm Removal PAGE E 7 Suction And Discharge Check Valve Installation PAGE E 8 LUBRICATION PAGE E 8 Plunger Rod Assembly PAGE E 8 Gear Reducer PAGE E...

Страница 5: ...related equipment must be installed and operated ac cording to all national local and industry stan dards For information or technical assistance on the mo tor contact the motor manufacturer s local...

Страница 6: ...lectrical connections must be in ac cordance with the National Electric Code If there is a conflict between in structions provided and N E C specifi cations N E C specifications shall take precedence...

Страница 7: ...xcessive friction loss resulting in overloading and destruction of pump and drive components It is strongly recom mended that unless absolutely necessary no positive shut off valve be installed in the...

Страница 8: ...e factory Before installation inspect the pump for damage which may have oc curred during shipment Check as follows a Inspect the pump for cracks dents damaged threads and other obvious damage b Check...

Страница 9: ...he pump has been positioned block the wheels and secure the pump to prevent creeping SUCTION AND DISCHARGE PIPING Pump performance is adversely effected by in creased suction lift discharge elevation...

Страница 10: ...ES TO AVOID SURFACE TURBULENCE WITHIN CHAMBERS Figure 2 Fixed Piping Installation Note that the air chambers have not been installed directly in the flow line but have been installed off tees to avoid...

Страница 11: ...al solids Sealing Since even a slight leak will affect priming head and capacity especially when operating with a high suction lift all connections in the suction line should be sealed with pipe dope...

Страница 12: ...n to make all electrical connections Make certain the pump and motor are properly grounded never use gas pipe as an electrical ground Be sure that the incoming power matches the voltage and phase of t...

Страница 13: ...ake certain that any positive shut off valve installed in the suction line is open before operating the pump excessive re striction will cause incomplete filling of the diaphragm chamber and result in...

Страница 14: ...o clean out any solids by flushing with a hose GEARBOX TEMPERATURE CHECK The gearbox runs higher than ambient tempera tures because of heat generated by friction Tem peratures of approximately 200_F 9...

Страница 15: ...psed Replace suction hose Integral suction or discharge check Clean valves check that flange nuts valve clogged binding or not seating are tight properly Cracked or broken diaphragm Replace diaphragm...

Страница 16: ...al suction or discharge check Clean valves check that flange nuts valve clogged binding or not seating are tight properly Liquid solution too thick Dilute if possible Pump gearbox or motor not Check a...

Страница 17: ...5 3 0 4 6 6 1 102 2 98 4 90 8 83 3 1 5 94 6 90 8 79 5 75 7 71 9 3 0 75 7 79 5 83 3 79 5 75 7 71 9 68 1 75 7 71 9 4 6 68 1 6 1 64 3 0 STANDARD PERFORMANCE TEST DATA FOR 2D ELECTRIC MOTOR DRIVEN PUMP B...

Страница 18: ...R PAGE E 2 PARTSPAGE SECTION DRAWING 4 5 6 8 7 9 10 11 12 13 29 4 5 30 31 32 3 19 14 15 20 21 22 24 25 26 27 20 28 DISCHARGE SUCTION 2 1 18 19 5 16 17 17 17 23 WEIGHT SUCTION VALVE WEIGHT DISCHARGE VA...

Страница 19: ...46181 004 1 13 RETAINER RING 26812 702 1 14 KEY N0403 15990 1 15 ECC GUARD ASSY 42381 140 24150 1 16 HEX HEAD CAP SCREW B0508 15991 4 17 HEX NUT D05 15991 10 18 HEX HEAD CAP SCREW B0606 15991 4 19 HE...

Страница 20: ...D SERIES OM 01478 MAINTENANCE REPAIR PAGE E 4 ILLUSTRATION 12 3 11 1 8 9 5 7 10 6 14 4 2 3 00 REF 5 69 03 13 Figure 2 46181 004 Plunger Rod Assembly...

Страница 21: ...PSCREW B0807 15991 1 5 CAP PLUG 25141 151 1 6 HEX JAM NUT AT08S 15991 1 7 SPRING CENTERING WASHER 31513 001 15030 1 8 COMPRESSION SPRING 38571 603 17110 1 9 DIAPHRAGM PLATE UPPER 38583 003 10010 1 10...

Страница 22: ...s for every situation that might occur during maintenance of the unit Therefore it is the responsibility of the owner maintenance personnel to ensure that only safe established main tenance procedures...

Страница 23: ...eccentric guard assembly 15 Remove the hardware 16 and 17 securing the re tainer ring 13 to the diaphragm pot 24 Figure 2 Loosen the socket head cap screw 2 and slide the eccentric 1 off the motor sha...

Страница 24: ...Secure the suction flange 28 and dia phragm to the diaphragm pot with the hardware 20 Check the operation of the check valves to ensure proper seating and free movement Connect the suction and discha...

Страница 25: ...For Warranty Information Please Visit www grpumps com warranty or call U S 419 755 1280 Canada 519 631 2870 International 1 419 755 1352 GORMAN RUPP PUMPS...

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