GORMAN-RUPP PUMPS 06C1-GAR Скачать руководство пользователя страница 29

OM--05688

0 SERIES

MAINTENANCE & REPAIR

PAGE E -- 11

NOTE

If a hot oil bath is used to heat the bearings, both the
oil and the container must be

absolutely

clean. If

the oil has been previously used, it must be

thor-

oughly

filtered.

Heat the bearings to a uniform temperature

no

higher than

250

_

F (120

_

C), and slide them onto

the shafts, one at a time, until they are fully seated.
This should be done quickly, in one continuous
motion, to prevent the bearings from cooling and
sticking on the shaft.

Use caution when handling hot bear-
ings to prevent burns.

After the bearings have been installed and allowed
to cool, check to ensure that they have not moved
out of position in shrinking. If movement has oc-
curred, use a suitably sized sleeve and a press to
reposition the bearings.

If heating the bearings is not practical, use a suit-
ably sized sleeve and an arbor (or hydraulic) press
to install the bearings onto the shafts.

When installing the bearings onto the

shafts,

never

press or hit against the outer

race, balls, or ball cage. Press

only

on the

inner race.

Lay the gearbox housing on the bed of an arbor (or
hydraulic) press with the pump side down, and
support it so it is level and stable. Lubricate the in-
board drive shaft bearing (29) and slide it into the
gearbox housing bore until fully seated.

Install the woodruff key (16) in the shaft keyway.
Position the helical gear (15) against the inboard
bearing. Slide the drive shaft and assembled out-
board bearing into the gearbox housing. Align the
woodruff key with the gear keyway, and slide the
gear onto the shaft. Press the drive shaft into the
inboard bearing until fully seated. Install the cover

plate and gasket (14 and 17) and secure with the
capscrews (8).

Apply a light coating of oil to the lip of the oil seal
(25), and press it into the bearing cap (22) with the
lip positioned as shown in Figure 1. The face of the
oil seal should be just flush with the outer face of
the bearing cap.

Install the same thickness of bearing adjusting
shims (26) as previously removed. Install the bear-
ing cap gasket (18), and slide the bearing cap over
the shaft, being careful not to damage or roll the oil
seal lip. Secure the bearing cap with the nuts (20).

NOTE

Drive shaft endplay should be between .005 and
.012 inch (0,127 and 0,305 mm). Add or remove
bearing adjusting shims (26) to achieve the correct
endplay.

Position the bearing housing on a flat surface with
the pump side up, and support it so it is level and
stable.

Reinstall the pipe plug (28) in the gearbox housing.

Slide the pinion shaft into the gearbox housing until
the gear teeth mesh with those of the helical gear,
and the outboard bearing (30) seats squarely
against the bearing bore.

Refer to

PUMP AND SEAL REASSEMBLY

and in-

stall the remaining pump components.

NOTE

Pinion shaft endplay should be between .000 and
.005 inch (0,000 to 0,127 mm). Add or remove bear-
ing shims (34) to achieve the correct endplay.

After the pump components are installed, lubricate
the gearbox as indicated in

LUBRICATION

.

LUBRICATION

Seal Assembly

The seal assembly is lubricated by the medium be-
ing pumped and no additional lubrication is re-
quired.

Содержание 06C1-GAR

Страница 1: ...OMPANY D MANSFIELD OHIO www gormanrupp com GORMAN RUPP OF CANADA LIMITED D ST THOMAS ONTARIO CANADA Printed in U S A eCopyright by the Gorman Rupp Company INSTALLATION OPERATION AND MAINTENANCE MANUAL...

Страница 2: ...C 1 PRIMING PAGE C 1 GROUNDING PAGE C 1 STARTING PAGE C 1 Rotation PAGE C 1 Drive PAGE C 2 OPERATION PAGE C 2 Leakage PAGE C 2 Liquid Temperature And Overheating PAGE C 2 Strainer Check PAGE C 2 Pump...

Страница 3: ...ear Ring Installation PAGE E 6 Seal Reassembly And Installation PAGE E 6 Impeller Installation PAGE E 8 Suction Head And Wear Ring Installation PAGE E 9 Installing Pump And Gearbox PAGE E 9 GEARBOX DI...

Страница 4: ...e 419 755 1011 or Gorman Rupp of Canada Limited 70 Burwell Road St Thomas Ontario N5P 3R7 Phone 519 631 2870 For information or technical assistance on the power source contact the power source manufa...

Страница 5: ...le liquids be certain proper safety practices are followed before op erating or servicing the pump Provide adequate ventilation prohibit smoking wear static resistant clothing and shoes Clean up all f...

Страница 6: ...ter the vehicle is positioned for pump maintenance block the wheels and set the emergency brake before attempting to disconnect the drive shaft or remove the pump Be sure the pump is properly reinstal...

Страница 7: ...ure Since the pressure supplied to the pump is critical to performance and safety be sure to limit the in coming pressure to 50 of the maximum permissi ble operating pressure as shown on the pump per...

Страница 8: ...ng appears to be abnormal contact your Gorman Rupp distributor or the factory to deter mine the repair or updating policy Do not put the pump into service until appropriate action has been taken VEHIC...

Страница 9: ...nting bolts are tight When connecting the universal joint drive shaft as sembly to a PTO unit install support and align the drive shaft in accordance with the manufacturer s instructions The pump and...

Страница 10: ...nd Alignment of Universal Assembly SUCTION AND DISCHARGE PIPING Typical System Installation Tank filling and dispensing operations require a system utilizing flow directing FDF valves educ tors relate...

Страница 11: ...ith the liq uid being pumped If hose is used in suction lines it must be the rigid wall reinforced type to prevent collapse under suction Using piping couplings in suction lines is not recommended A s...

Страница 12: ...ing head and capacity especially when operating with a high suction lift all connections in the suction line should be sealed with pipe dope to ensure an air tight seal Follow the sealant manufacturer...

Страница 13: ...oning action causing damage to the pump could result Eductors An eductor may be used in conjunction with an FDF valve to increase dispensing rates and im prove efficiency An eductor may also be used t...

Страница 14: ...the seal assembly Add liquid to the pump casing when 1 The pump is being put into service for the first time 2 The pump has not been used for a consider able length of time 3 The liquid in the pump c...

Страница 15: ...d Operating against closed valves could bring the liquid to a boil build pressure and cause the pump to rup ture or explode If overheating occurs stop the pump and allow it to cool before servicing it...

Страница 16: ...If the application involves a high discharge head gradually close the discharge throttling valve before stopping the pump After stopping the pump switch off the vehicle igni tion and remove the key t...

Страница 17: ...small Check installation and correct submergence as needed Not enough liquid in cas ing Add liquid to casing See PRIMING Pump speed too slow Check driver output consult vehicle operation manual Lining...

Страница 18: ...lubricant Pump speed too slow Check power source output con sult power source operation man ual BEARINGS RUN TOO HOT Bearing temperature is high but within limits Check bearing temperature regu larly...

Страница 19: ...ific gravity at sea level with minimum suc tion lift Since pump installations are seldom identi cal your performance may be different due to such factors as viscosity specific gravity elevation tem pe...

Страница 20: ...0 SERIES OM 05688 MAINTENANCE REPAIR PAGE E 2 SECTION DRAWING Figure 1 Pump Models 06C1 GAR...

Страница 21: ...N0508 15990 1 24 DRIVE SHAFT 10209 16040 1 25 OIL SEAL S506 1 26 BEARING SHIM SET 8543 15990 1 27 OUTBOARD DRIVE BRG S1080 1 28 PIPE PLUG P06 15079 1 29 INBOARD DRIVE BRG S1080 1 30 OUTBOARD PINION B...

Страница 22: ...arge lines Before attempting to open or service the pump 1 Familiarize yourself with this man ual 2 Switch off the vehicle ignition and remove the key or take other pre cautions to ensure that the pum...

Страница 23: ...he impeller adjusting shims 21 Use cau tion when removing the impeller tension on the seal spring will be released as the impeller is re moved With the impeller removed inspect the pump cas ing wear r...

Страница 24: ...d shaft with a cloth soaked in fresh cleaning solvent Most cleaning solvents are toxic and flammable Use them only in a well ven tilated area free from excessive heat sparks and flame Read and follow...

Страница 25: ...ery cloth If excessive wear exists or the shaft is defective refer to GEARBOX DISASSEMBLY and replace the shaft Lubricate the stationary seat O ring with light oil and install it in the groove in the...

Страница 26: ...e approximately the same diame ter as the I D of the seal spring Remove the tapered sleeve and install the seal spring Make sure that all components of the seal are seated squarely Impeller Installati...

Страница 27: ...stall the suction and discharge lines and open all valves Make certain that all piping connections are tight properly supported and secure Be sure the pump and gearbox have been prop erly lubricated s...

Страница 28: ...may scratch the balls or races and cause premature bearing failure Rotate the bearings by hand to check for rough ness or binding and inspect the bearing balls If ro tation is rough or the bearing bal...

Страница 29: ...o the gearbox housing Align the woodruff key with the gear keyway and slide the gear onto the shaft Press the drive shaft into the inboard bearing until fully seated Install the cover plate and gasket...

Страница 30: ...relocated to the lowest port and the oil vent and elbow 12 and 13 must be relocated to the highest port Consult the factory for correct positioning of the fill plug to provide for proper lubrication o...

Страница 31: ...rpumps com warranty or call U S 419 755 1280 International 1 419 755 1352 For Canadian Warranty Information Please Visit www grcanada com warranty or call 519 631 2870 THE GORMAN RUPP COMPANY D MANSFI...

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