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GOKARTSUSA.COM 
  

(800) 

603-1437 

 
 

 
 

GokartsUSA is a Nationwide Supplier of Powersports Products 

 

 

  
 
  
 Uncrate your Buggy 

WARNING:

 Buggies weigh 500 pounds or more. Make sure to have some help 

for this step

 

 
 

 

  

Remove all of the bottom bolts from around the crate and lift the upper part of 
the crate frame as one piece. 

 

  

  

  

 

COMPONENTS TO BE INSTALLED

:

 

 

2 Seats 

 

4 Wheel & Tire Assemblies   

 

Roll Cage Rails and Bars  

 

Steering Wheel 

 

Battery Kit  

 

 

  

  

  

  

 

 

  

Содержание CN250 Dune Buggy

Страница 1: ...BUGGY SETUP GUIDE Volume 1 GOKARTSUSA GY6 150 CN250 Buggy Setup Guide...

Страница 2: ...KARTSUSA COM 800 603 1437 GokartsUSA is a Nationwide Supplier of Powersports Products 2 GY6 150 CN250 DUNE BUGGY Buggy Setup Guide GOKARTSUSA COM 2000 Highway 50 S Lake Tahoe CA 96150 Phone 800 603 14...

Страница 3: ...ory 4 Components to be Installed 4 Buggy Setup 5 Uncrate your Buggy 7 Attach Shock Absorbers 8 Install Wheels 9 Battery Installation 11 Seat Installation 13 Steering Wheel Installation 14 Roll Cage In...

Страница 4: ...Controls etc Your Buggy will arrive in a large crate You must uncrate and setup your Buggy when you receive it This guide is indented to supplement the setup guide provided by the manufacturer Mechan...

Страница 5: ...sted and adjusted at the factory and then packaged for shipping Your Buggy will arrive with ALL MAJOR COMPONENTS INSTALLED including Engine Transmission Brakes Steering Systems and Controls etc Setup...

Страница 6: ...GOKARTSUSA COM 800 603 1437 GokartsUSA is a Nationwide Supplier of Powersports Products 6 Your Buggy will arrive in a metal Crate...

Страница 7: ...gy WARNING Buggies weigh 500 pounds or more Make sure to have some help for this step Remove all of the bottom bolts from around the crate and lift the upper part of the crate frame as one piece COMPO...

Страница 8: ...1437 GokartsUSA is a Nationwide Supplier of Powersports Products 8 Attach the Shock Absorbers Line up the shock with its mount on the frame insert the bolt thread on the nut and tighten Repeat this pr...

Страница 9: ...and washers the hub Some Buggies ship with uni directional tires while others come with bi directional tires Uni directional tires must be installed on a correct side Find the arrow on the tire sidewa...

Страница 10: ...RTSUSA COM 800 603 1437 GokartsUSA is a Nationwide Supplier of Powersports Products 10 Place the wheel onto the hub Install the lug nuts The flat washer goes on first then the lock washer then the lug...

Страница 11: ...id Battery Cell Caps Rubber Battery Cushion Battery Cover Terminal Screws Battery Setup 1 Follow the enclosed instructions to fill the battery with the battery acid 2 Charge the Battery for 8 hours 3...

Страница 12: ...Nationwide Supplier of Powersports Products 12 The RED wire connects to the POSITIVE terminal The BLACK wire connects to the NEGATIVE terminal NOTE Do NOT reverse these connections or you will damage...

Страница 13: ...A is a Nationwide Supplier of Powersports Products 13 Install Seats Place the seat in the buggy and use the seat adjustment rails to align the mounting bolts with the mounting tabs Thread the mounting...

Страница 14: ...of Powersports Products 14 Install Steering Wheel Remove the nuts from the steering wheel mounting screws Line up the screws with the holes in the steering wheel mount NOTE Ensure that your front whee...

Страница 15: ...e front of the bar into the front mount first then insert the rear of the bar into the rear mount Insert the screws and thread the adaptor nuts onto them but do not tighten at this time NOTE Sometimes...

Страница 16: ...or 5 Fill the cooling system with the same ratio of antifreeze to water that you would use in your full size automobile This ratio will vary according to the region climate in which you live 6 Bleed t...

Страница 17: ...he proper oil level using the dipstick on the engine oil filler plug before operating your engine Also go through all the nuts and bolts and ensure that they are tight Sometimes they come loose during...

Страница 18: ...el Line Identify the Fuel Line Most 150 and 250 Buggies have 2 lines coming out of the Fuel Valve One Line usually the one with a Fuel Filter connected to it is the Fuel Line The other line is the Vac...

Страница 19: ...Proper installation of the Vacuum Line is important because it opens the Fuel Valve with Vacuum Connect the Fuel Valve s vacuum line to the engines vacuum Y connector as shown below NOTE Sometimes th...

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